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Shorted HV Battery Cells in a 2012 Prius PHV (from Japan)

Discussion in 'Gen 1 Prius Plug-in 2012-2015' started by Edwin_NB, Jul 12, 2024.

  1. Edwin_NB

    Edwin_NB New Member

    Joined:
    Jul 10, 2024
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    Location:
    Kigali
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    While connecting the HV battery in my 2012 Prius PHV (Plug-In Hybrid Vehicle from Japan) with my assistant, we accidentally touched our wrenches together, causing a spark that burned my finger. Despite this, I continued and connected the battery. The car turned on but wouldn't enter "READY" mode.

    I tested each cell, finding most at 3.54v, but two were at 0v. I’ve attached a photo showing the dead cells. A diagnostic test indicated that the voltage sensor isn't working, likely because it’s receiving no power from the dead cells.

    The client is understandably demanding new cells to replace the shorted ones, as the vehicle had no battery issues when it arrived—just a need for dust removal. Please advise on how to address this issue.
     

    Attached Files:

  2. vvillovv

    vvillovv Senior Member

    Joined:
    Mar 19, 2013
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    1,338
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    Location:
    NY
    Vehicle:
    2017 Prius Prime
    Model:
    Prime Plus
  3. Edwin_NB

    Edwin_NB New Member

    Joined:
    Jul 10, 2024
    2
    0
    0
    Location:
    Kigali
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    Thank you! Should I be worried that the voltage sensor is damaged?
     
  4. vvillovv

    vvillovv Senior Member

    Joined:
    Mar 19, 2013
    3,898
    1,338
    1
    Location:
    NY
    Vehicle:
    2017 Prius Prime
    Model:
    Prime Plus
    I would be. Anything is possible, given the descriptive details of the problem.
    Prius don't usually like getting shocks.