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Wheel noise, 230k, tried balancing, tires look good

Discussion in 'Gen 3 Prius Main Forum' started by georgefrank, Dec 2, 2023.

  1. georgefrank

    georgefrank Junior Member

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    Ok yes, I tried all those tasks for the past couple hours speeding up, slamming on the brakes, letting go

    Nope, they still stick

    I am starting to think it is not a brake bleeding issue, but rather a caliper

    (I am not sure if I stated in this thread) but this happened and it might have something to do with it:

    What started this problem? I had the front left caliper off the rotor and had to hit the brake to put it in neutral to spin axle

    Big mistake, it pushed on the caliper all the way to point where fluid was coming out the back

    Then, I had to loosen the bleeder valve on the caliper, and push everything back into place

    At this point, I remember not getting it straight back in, having to push with more leverage etc

    I might have damaged that caliper, one of those intricate parts

    It could that issue mentioned by @ASRDogman

    Something with that caliper is not disengaging properly

    Another detail that might matter:

    When the car is stopped, and I pump on brake, it disengages fine

    When I am slowing down to a stoplight, that is when it does not disengage properly, and I will use the left foot to fully disengage it...
     
  2. ASRDogman

    ASRDogman Senior Member

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    Okay, in the future, you'll need to be specific so you can get better answer...

    Have you cleaned the guide pins? The rears seem to stick sooner and more often than the fronts.
    You may also have a piston sticking...
    While cleaning the guide pins, squeeze the caliper pucks all the way in. You'll need the special
    tool to screw in the rears.
    The parking brake may be sticking also.
    I think you've bled them enough.
    If after doing the above, start looking into the master cylinder sticking.
     
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  3. Mendel Leisk

    Mendel Leisk EGR Fanatic

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    With the rears, there’s a cross pattern on the face of the caliper piston, that’s got to be oriented like an “X”, to fit properly with the pin on the back of brake pad. There’s a link in my signature on this.
     
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  4. georgefrank

    georgefrank Junior Member

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    UPDATE on the sticky brake situation:

    I have been retracing all my steps as to when this problem started

    Turns out, that I put into the system power steering fluid!

    Huge mistake! why? I guess brake fluid is water based and NOT petroleum based

    The bottle looked like brake fluid and deep down, I didnt think it mattered, why? because:

    I filled an entire brake system with the same bottle into an old toyota pickup and it has been fine, no sticky brake

    Lesson: being stupid is expensive

    Now in shame, I go under the car and lay in the mud, and clear out the system

    Lesson to others: you can use transmission fluid as power steering fluid, BUT

    brake system is a whole OTHER type of fluid/whatever

    Its like mixing oil and water

    When I noticed this, last night i was at a gas station under the car laying on concrete, opened up the bleeder valve, fluid did NOT look consistent, that's what led me to figure out what I just typed
     
  5. ASRDogman

    ASRDogman Senior Member

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  6. rjparker

    rjparker Tu Humilde Sirviente

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    Omg! That reading class I took has paid off nicely. Decent of you to admit your error, many would not.
     
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  7. georgefrank

    georgefrank Junior Member

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    Ok yes update:

    I'm covered in mud, got the car up on blocks/heightened

    I took off all four valves completely

    I took off negative terminal on 12 v battery

    I pump brake pedal and pump out all the fluids completely,

    What I am about to do:

    Fill the system back up with the PROPER fluid,

    reconnect the 12 v battery

    Pressurize the system, then dump that one out as well!

    My theory: the system needs to be pressurized with the good fluid try to get all the nooks and small areas under high pressure good fluid to flush out any of the contaminants

    Then again, open up all four valves, dump that out,

    THEN, you can finally put the good/clean/double flushed system

    ok i go now to do that
     
  8. georgefrank

    georgefrank Junior Member

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  9. ASRDogman

    ASRDogman Senior Member

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    You should flush it a few time.
     
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  10. georgefrank

    georgefrank Junior Member

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    Half hour into pumping out old fluid, half gallon already flushed

    https://youtube.com/shorts/kEopcEjQ2Z8?si=WJWq3tH6imoxyRao

    it is getting clearer

    I am manually doing it because I do not want to turn on the high-pressure system with all the valves completely off

    This brake system is finicky, and I do not want to mess anything up
     
  11. georgefrank

    georgefrank Junior Member

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    https://youtube.com/shorts/irabHc7XJ6s?si=Q0rDr8dquWEfMxd7

    OK I am at about 1 gallon of brake fluid flushed through the system

    You can tell from the video it is still has some contaminants

    Because I’m running out of brake fluid what I’m thinking to do is

    put all the valves back on and bleed the system properly drive the car for 2 to 3 days, even with some contaminants in it

    Then do another flush after everything has been heated and cooled and mixed in few days
     
  12. rjparker

    rjparker Tu Humilde Sirviente

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    I would consider doing the Techstream flush to ensure all the Master Cylinder passages are cleared.
     
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  13. georgefrank

    georgefrank Junior Member

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    Ok yes I will go test it now, I want to do this and want to know if it is not safe/might damage something:

    Its annoying to keep having to raise the car, get under it etc

    How about: I raise the two front wheels, give them some spin/motion, then hit the brake and see if the sticky situation is going away

    My understanding: do not run the front wheels without weight on them, that transaxle is setup to have weight, not good to run them that way

    Other theory: people do it all the time, its a common misconception

    I'll see what the replies are, but I'll go now and make some progress
     
  14. georgefrank

    georgefrank Junior Member

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    sticky brake situation solved

    I ended up clearing out all the lines, spent many hours etc, used 1.5 gallons of brake fluid

    I even also removed all contaminants in the reservoir using paper towels

    Drove the car today, still sticky

    What I think was happening: when I added the brake fluid, it sinks to the bottom, and the petroleum fluid always rose to the top, meaning:

    Yes the lines could be crystal clear, but the glob of other fluid always hanging out up top, then clogging the intricate high pressure areas

    Then ended going to jiffy lube

    They must've vacuumed it from the top and the bottom and were able to remove the contaminant

    At this point, 2 hours driving, I tried everything to make it stick, I cannot make it stick

    Earlier today: no joke, I was thinking I did serious damage and was planning on swapping out parts with the spare totaled Prius

    I thought that irreversible damage was done, and was going to swap master cylinder, then each caliper until it was solved

    at the moment: The fluid in the reservoir does not look perfect, but the brakes not sticking

    Also update on the 205/5017 upgrade

    The way it sits and the way it moves is way more realistic for the common environment

    The factory 195...15 (maybe even the 215 45 17 that they have as well) is very low and not good for any realistic environment

    Throughout the years, I mustve ripped out both fender liners twice, ripped out the front bottom engine cover, things always hanging, dragging, bottoming out, always going under it to put new pins to secure that area

    Huge problem

    I remember one time I ripped apart the front bumper coming out a parking lot, the way the roads are made to funnel rain, sometimes there is a V, and that will tear up a front bumper

    Other problems that formed from it, mud got into the front two lower led lights because all that plastic was destroyed, so low, not good

    Also, the car being so low, it would bottom out and hit the frame

    Anyone thinking about going with bigger wheels, yes, do it, the factory is way too low, I wish I would have done it last time I got tires

    With the 205/50,17 you can go over some rocky areas and not scrape the bottom of the car, its amazing on the highway with high speed, you'll save tons of front bumper, all that plastic liners, the front led lights (mine are destroyed, mud inside of them)

    So far no negatives: the turning is amazing as usual, the braking is not different at all,

    One possible negative (I dont know I have not tested): the speedometer would be slightly off because of different diameter than the factory

    The other thread on this forum that gave me the idea to do it: the measurement is about 1 in higher (dont quote me) but that one inch is very useful

    Whoever was the one that mentioned it first, your words are appreciated and improved the car in a big way, and anyone thinking about it, go for it
     
  15. ASRDogman

    ASRDogman Senior Member

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    Don't forget to clean the caliper glide pins....
     
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  16. Mendel Leisk

    Mendel Leisk EGR Fanatic

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    Not sure if you meant coming out of a parking stall that had a concrete wheel stop at the head, but that’s one scenario that’ll reliably do it: going in front first, the foremost under panel tends to ride up and over those wheel stops, then snag royally when backing out.

    Seems to me Toyota rushed the car to market with insufficient testing.
     
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  17. rjparker

    rjparker Tu Humilde Sirviente

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    You are supposed to reverse from curbs/wheel stops. That said I find securing the back of the panel better works since the front is bolted in.
     
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  18. georgefrank

    georgefrank Junior Member

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    yes after putting this post, I started to study the other priuses on the road and seeing their front bumper/all the lower plastic/wheels liners situation

    I noticed many of the priuses with the smaller 195 wheel setup, had wheel liners ripped out, from bumper loose, missing bottom front plastic

    today I'll study the priuses with the 17 inch wheels and see their front situation and how it is holding up
     
  19. georgefrank

    georgefrank Junior Member

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    Im thinking not to touch it at all, the nightmare I just went through, I am nervous about doing anything to the car, but

    I will be putting in new front struts and front bearings the next chance I get

    When I do that, I will go in there and clean the guide pins

    Putting in the new front struts requires tons of stuff to come off, including the window-shield wiper system because:

    The bolts that hold the strut are inaccessible without removing the windshield wiper mechanism

    And to change those front bearings, they say you dont press, yes you do

    Last time I was in there trying to chisel it out, bad idea, that metal is weak, I have to completely remove the knuckle, press out the factory bearing
     
  20. Mendel Leisk

    Mendel Leisk EGR Fanatic

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    the 17" wheel/tire combo has an OD slightly less.

    That's are setup btw, our stocks are 215/45R17, and for snow tires I'm using 195/65R15.

    My 2 cents: sticking with stock sizes (stock OD's at least) is good; using a larger OD you're throwing off the odometer, making the speedo report lower speed (it reads a little high, by design, in the (vain?) hope itll slow drivers down a bit), increase air drag, and reduce cornering stablility.

    For a DiY'r working on the brakes, taking the caliper off, it's a good idea to make the car comatose: it has a propensity to pressurize something, when driver's door is open, which can pop out a caliper piston. Simplest method to avoid this is disconnect 12 volt neg cable. Also, when brakes are reassembled it's a a good idea to pump the brake pedal several times, take out the excess travel, to avoid possible throwing a code, before reconnecting the 12 volt cable.

    More info in rear brake drag link in my signature. (on a phone turn it landscape to see signature)
     
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