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How to increase EV autonomy of a Gen 3 PHEV?

Discussion in 'Gen 1 Prius Plug-in 2012-2015' started by oldironman, Sep 26, 2023.

  1. oldironman

    oldironman Junior Member

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    First of all the original Toyota EV autonomy of a Gen 3 PHEV of 22km is a joke. If I was commuting in this range I would use rather a bike. When I was younger I even run at these distances.
    But at 79, having a Gen 3 PHEV in the garage and 7kWp as well as gas prices on the roof, I thought about adding Lithium LiFePO batteries in parallel, secured by a BMS. (Ex. 72 pcs of 32Ah in series, incl BMS with equalizing function)
    Putting a second battery pack in parallel is nothing new to the Prius, the early model (some beta version) had already separate hybrid and PHEV batteries. (And probably separate BMS)
    In fact nothing would happen since the battery ECU sees only a virtual battery pack with the same characteristics just a bit higher in capacity. Even the SOC is pretty much the same as charging and discharging are very similar. Instead of using LiFePO one can also opt for Li-Ion.
    THere might be a transient phase when the two packs are first connected and equalizing current would flow from the higher voltage battery to the lower voltage battery. This can be managed by a current limiting circuit in order to prevent too much heat. (Here we are talking about 40W)
    The price could be around 1000-1200 USD incl. the BMS and a high voltage high current contactor. A lot lower than swapping the Gen 3 for a Gen 4. Besides the increase in autonomy would be also higher than that of a Gen 4. (80km vs 45km)
    I can also live with the Gen 3 limitation in the performance section. And I won't even bother the ICU to get warm unless on a Friday like many of the chatters suggested in another chat.
    Anyone of you already made research on this subject?
    I would appreciate constructive comments, real objections regarding the CAN messages that might cross such an undertaking.
     
    bisco likes this.
  2. bisco

    bisco cookie crumbler

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    jack the ripper (aka dr. prius, the lithium project) is completing the testing of a new lithium upgrade battery that fits in the same space and doubles the range
     
  3. Tombukt2

    Tombukt2 Senior Member

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    Very cool . I. These conditions I use my 70 mpg Aprilia big bore scooter. And if I was out west I wouldn't even own a Prius I would have a Corolla because of the Prius would be sitting extensively in the heat going nowhere while I'm riding my Italian scooter which I love very much and is extremely rare and you don't see them in the United States It just doesn't get ridden as much as I would like because I'm on the East Coast if I was wear it never rained and the weather was beautiful all the time or where it used to be like that I would have two or three of these things. But instead I'm on the east coast with plenty of rain and have to haul a few things in the rain to various jobs so unfortunately have to have a car but usually especially now that I'm pushing 70 that's all fixing to end very short order so until my legs give out I can be on my scooter pretty much all the time Make my kid drive the Prius to keep it healthy I guess.
     
  4. Mendel Leisk

    Mendel Leisk EGR Fanatic

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    Our west coast area used to be referred to as the “wet coast”, but it sure hasn’t lived up to that rep, the last few summers; drought conditions.
     
  5. bisco

    bisco cookie crumbler

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    The times, they are achangin’
     
  6. oldironman

    oldironman Junior Member

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    Some of you might wonder why a european Prius owner is interested in Gen 3 plug-in autonomy.
    It is very simple:
    1. Putin has tought us not to leave decisions in energy matters to others. Germany has failed big-time! So I learned.
    2. Fuel costs in Hungary today 1,93 USD for a QUART! Twice of the price a year ago. My retirement didn't increase :)
    3. The Sun is still shining without any modesty, roof electricity is chinese but it works well
    4. Resale of electricity is fortunately adventageous, my last years total invoice was 80 USD (For 10'000 kWh)

    If I were a car manufacturer (which I am not) I would offer a plug-in hybrid car (No SUV!) in two versions:
    1. Size small (S): with 10kW battery capacity enough for ~ 38 miles/62km in EV (50 Ah cells @200VDC, 80kg)
    2. Size large (L): with 20 kW battery capacity enough for ~ 75 miles/125km in EV (100 Ah cells @200VDC, 160kg)
    Anything else is size extra large (XL, XXL) where the hybrid traction with a smiling ICE takes over.

    A plug-in hybrid is for users with S,L, and XL needs with only a one car garage.
    Others can get a Tesla and a Porsche if they have enough change.
    I wonder why Toyota is such a conservative and overly anxious company to offer seedless grapes to people who have perfectly functional digestive system.
     
    nicoj36, Tideland Prius and bisco like this.
  7. bisco

    bisco cookie crumbler

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    they've always been that way, but that doesn't answer why. maybe because it has worked for them so far.
    the biggest risk they ever took was the prius, maybe because governments fed them (and others) billions of sheckles
     
  8. AJ88

    AJ88 Junior Member

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    Looks like your thread has side tracked quite a bit...

    So I am also undergoing a similar project. I am attempting to ad 12x 14s Li-ion battery packs to my 2013 PIP. I want to run 4x 14s packs in series, totaling 56s = ~201.6V and I will have 3 of these. So a total of 56s3p. I am trying to determine which BMS specifications I will need. Should I purchase 12x 14s BMS or 3x 56s BMS? What amperage rating should they have? Please let me know if you have advanced in your project.
     
  9. bisco

    bisco cookie crumbler

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    i wonder what the op thinks of the gen 5 prime