Issues with changing wheels on a Prime XSE from 19" to 17"

Discussion in 'Gen 5 Prius Accessories and Modifications' started by rschlegel, May 19, 2023.

  1. rschlegel

    rschlegel Junior Member

    Joined:
    Nov 1, 2011
    54
    16
    0
    Location:
    Raleigh, NC
    Vehicle:
    2004 Prius
    Model:
    N/A
    A Toyota service rep informed me that trying to change the wheels on a new Prius XSE or XLE from 19" to 17" to gain mileage and range would be prohibitively expensive and problematic.

    There are a few issues to beware of:

    1. The speedometer would not accurately measure the current speed, being about 2 mph off.

    2. The odometer would not accurately measure the mileage driven. For each 30 miles driven, it would be about 1 mile off.

    3, The sensors on the bumpers might need to be adjusted, but he was not certain about that.

    4. The cost to correct these issues would be prohibitively expensive, IF POSSIBLE, as such specialists may not be available.

    Anyone seriously considering. this should research this for themselves and not just rely on my info.

    Has anyone else confirmed this to be true?
     
  2. Hammersmith

    Hammersmith Senior Member

    Joined:
    Jul 26, 2021
    1,646
    1,643
    0
    Location:
    North Dakota - USA
    Vehicle:
    2023 Prius
    Model:
    Limited AWD-e
    1. Speedo would be 0.5mph off at 25mph, 1mph off at 55mph, and 1.5mph off at 80mph.
    2. My math might be wrong, but I think it's actually 1 mile for every 53 miles. (so 190 miles off for every 10,000 miles)
    3. Height of the car would be altered by 0.25". BTW, that's a similar amount to how much a tire changes over the course of its life(most have a tread depth life of 9/32" = 0.28")

    Cars are built for their tires to have a margin of error because not all tires are exactly the same size, and tires change size over the course of their lifespan as the rubber wears away. I believe the safety margin for changing the size of your tire is typically between 2-3%. The tire size difference between the 19" and 17" wheels is 1.9%.

    In other words, it feels like your service rep is full of s#$t. This isn't a case of going from a standard size to a non-standard size. This is going from one standard size to another. If you were changing tire sizes and the new tires were an inch or two taller/shorter, yeah, you'd have problems. But a quarter of an inch in height? 1.5" in circumference? I don't buy it unless I hear it from someone several levels higher than a generic service rep.
     
  3. CooCooCaChoo

    CooCooCaChoo Senior Member

    Joined:
    Jan 7, 2015
    937
    525
    0
    Location:
    Cow-lee-fornia
    Vehicle:
    2023 Prius
    Model:
    LE
    You can find a tire+wheel combo that keeps the overall size of the tire+wheel the same. This would be a non-issue. The only difference you may notice is that with a 17" wheel, there is more tire between the wheel and the road to absorb the shocks from the road and thusly less "responsive" or "sporty".
     
  4. Christopher O'Brien

    Joined:
    Aug 30, 2012
    153
    79
    0
    Location:
    Toronto
    Vehicle:
    2013 Prius Plug-in
    Model:
    Plug-in Advanced
    Any info on how much the mileage would increase with 17-inchers? And another question: looking at the 17" wheels on Toyota's website (see just below), it looks like there are wheel covers because I can't see any wheel nuts, but what lies underneath those covers? I assume alloy wheels, but what do they look like?
    17".png
     
  5. Hammersmith

    Hammersmith Senior Member

    Joined:
    Jul 26, 2021
    1,646
    1,643
    0
    Location:
    North Dakota - USA
    Vehicle:
    2023 Prius
    Model:
    Limited AWD-e
    Answer to the first question is: "it depends". If you get a set of stock 17" wheels and the wheel covers, you should gain 3-5mpg. If you get the stock wheels but no wheel covers, maybe a touch less(2-4mpg?). If you get aftermarket 17" wheels, then it depends on the weight and aerodynamics of the aftermarket wheel. Could be more than 5mpg, could theoretically be worse than the stock 19".

    As for the second question, beauty is in the eye of the beholder, but I think they're ugly. Not as ugly as the wheel covers, but giving them a run for their money. But come to your own opinion:

     
    Eddie F likes this.
  6. rschlegel

    rschlegel Junior Member

    Joined:
    Nov 1, 2011
    54
    16
    0
    Location:
    Raleigh, NC
    Vehicle:
    2004 Prius
    Model:
    N/A
    According to Toyotas specs, the XSE with 19" wheels (no covers) gets 50/47/48 mpg, and the SE with 17" wheels and covers gets 53/51/52 mpg. I believe that most of this difference is due to the difference in wheel size. I believe there is some small impact of the added weight of the options the XSE comes with.

    Only the SE wheels come with covers.

    It might be an interesting experiment to temporarily apply faux wheel cover over the XSE wheels to determine how permanent covers would affect the mileage.

    Not sure which I like least. I wonder whether it would greatly improve the appearance of the 17" covers if you painted the high areas with a chrome paint?

    Does anyone know about the affect of changing wheel size on the sensor accuracy?
     
  7. Mendel Leisk

    Mendel Leisk Witness Leader

    Joined:
    Oct 17, 2010
    57,108
    39,429
    80
    Location:
    Greater Vancouver, British Columbia, Canada
    Vehicle:
    2010 Prius
    Model:
    Touring
    What sensor? Do you mean odometer/speedometer accuracy? You can compare the rev's per mile for the two tire sizes; there's online tire calculators for that. IIRC the 17's OD is slightly less, which is the opposite of 3rd/4th gen.

    Almost like the 19's are the "base" model, and the odo is set to that.

    FWIW, in Canada the only 2023 Prius offered are 19". And AWD. If and when they ever show up.
     
  8. Hammersmith

    Hammersmith Senior Member

    Joined:
    Jul 26, 2021
    1,646
    1,643
    0
    Location:
    North Dakota - USA
    Vehicle:
    2023 Prius
    Model:
    Limited AWD-e
    I think they mean parking sensor accuracy. If you were to raise or lower the car to a significant degree, it's possible the parking sensors would either give false alerts(in a lowered car) or not enough alerts(in a raised car). But common sense would suggest the height difference would have to be far more than the 0.25"/6mm difference when switching between stock 17" and 19" tire sizes.
     
    AndersOne likes this.
  9. Christopher O'Brien

    Joined:
    Aug 30, 2012
    153
    79
    0
    Location:
    Toronto
    Vehicle:
    2013 Prius Plug-in
    Model:
    Plug-in Advanced
    My own opinion is... ugh-lee (both cover and wheel). Maybe a super light 19" aftermarket wheel would be the way to go. The standard 19-inchers look great but I'll bet they're pretty weighty. Does anyone have any specs?
     
  10. CruisnGrrl

    CruisnGrrl Active Member

    Joined:
    May 16, 2023
    149
    126
    0
    Location:
    Ontario, Canada
    Vehicle:
    2023 Prius Prime
    Model:
    XSE Premium
  11. Teds Prius Prime

    Teds Prius Prime New Member

    Joined:
    Jun 1, 2023
    1
    0
    0
    Location:
    Oregon
    Vehicle:
    2023 Prius Prime
    Model:
    Prime Premium
    I like your little side note on 147 fill-ups and 64 mpg.
     
  12. Christopher O'Brien

    Joined:
    Aug 30, 2012
    153
    79
    0
    Location:
    Toronto
    Vehicle:
    2013 Prius Plug-in
    Model:
    Plug-in Advanced
    Here's a couple of links on the subject of aerodynamic wheels and wheel covers:

    80sHERO: July 2013 | Car wheels, Wheel, Wheels and tires
    12 Aero disc wheels ideas | rims for cars, wheel rims, car wheels

    It seems there was more interest in the subject years ago, but I assume the interest will return with the need to reduce aerodynamic drag from EV wheels. A flat face with slots or vanes along the edges seems to make sense.

    One of my favourites is the wheel design of the 1982 Porsche 956 (I assume those are wheel covers and were used at Le Mans and other high-speed tracks):
    Screen Shot 2023-06-11 at 3.51.36 PM.png

    Screen Shot 2023-05-30 at 4.15.39 PM.png

    Screen Shot 2023-05-30 at 4.17.14 PM.png

    Or how about something like the Rotiform VCE? It's forged but I don't know how light (or not) it is.
    Screen Shot 2023-06-11 at 6.51.40 PM.png

    Maybe the best solution would be a super-light forged (or carbon fibre) wheel with a flat, thin and slotted/vaned wheel cover. Hey, let's dream in Technicolour!
     
    #12 Christopher O'Brien, Jun 11, 2023
    Last edited: Jun 11, 2023
  13. Christopher O'Brien

    Joined:
    Aug 30, 2012
    153
    79
    0
    Location:
    Toronto
    Vehicle:
    2013 Prius Plug-in
    Model:
    Plug-in Advanced
    Or how about this wheel cover from the McLaren Speedtail along with a very lightweight wheel behind it?

    McLaren Speedtail wheel cover 480.2023-06-27 22_59_10.gif
     
    Tideland Prius likes this.
  14. Ngenovesi

    Ngenovesi Member

    Joined:
    Sep 1, 2010
    50
    27
    0
    Location:
    Pittsburgh
    Vehicle:
    2023 Prius Prime
    Model:
    Prime Premium
    I think the 19 wheels currently on my 2023 is showing wrong miles anyway. I had a 2020 Prius Prime. When I would drive to work using the same route I would go round trip 41 miles. On my 2023 Prius Prime using same route I get 39 miles round trip. Google maps says 41 miles. So 2023 Prius Prime is already reading wrong mileage on 19 inch tires.
     
    #14 Ngenovesi, Nov 4, 2023
    Last edited by a moderator: Dec 17, 2023
  15. Mendel Leisk

    Mendel Leisk Witness Leader

    Joined:
    Oct 17, 2010
    57,108
    39,429
    80
    Location:
    Greater Vancouver, British Columbia, Canada
    Vehicle:
    2010 Prius
    Model:
    Touring
    IIRC the 19” wheel/tire OD is about 1/2” more than 17”. Maybe odometer is “tuned” for the 17” combo. Larger OD would then make the car think you’ve not gone as far.
     
  16. arcbat

    arcbat New Member

    Joined:
    Dec 17, 2023
    2
    0
    0
    Location:
    USA
    Vehicle:
    2012 Prius c
    Model:
    Two
    I asked a tech at my local dealer if the odometer could be adjusted to correct for that wheel swap and he said no.
     
    #16 arcbat, Dec 17, 2023
    Last edited: Dec 17, 2023
  17. arcbat

    arcbat New Member

    Joined:
    Dec 17, 2023
    2
    0
    0
    Location:
    USA
    Vehicle:
    2012 Prius c
    Model:
    Two
    If I end up getting an XSE I will look into fitting aerodynamic wheel covers à la Tesla. I will probably start by getting a Tesla 19" wheel cover and see if I can make it fit. Both wheels have 5/10 spokes. I'd zip-tie it if I had to. Just looking at wheels/covers on efficient cars it seems that those with less open areas, especially nearer the tire, are better.

    Interesting finding from Car and Driver. Search for the article titled "The Tesla Model 3's Aero Wheel Covers Improve Efficiency Way More Than We Expected" (I can't post links here).

    I can't fathom why Toyota kills the range/efficiency on the XSEs like this.
     
  18. Tideland Prius

    Tideland Prius Moderator of the North
    Staff Member

    Joined:
    Oct 2, 2004
    45,047
    16,264
    41
    Location:
    Canada
    Vehicle:
    Other Non-Hybrid
    Model:
    N/A
    FAST has a line of EV specific wheels. They’re aerodynamic and are flow-formed (between cast alloy and forged alloy in terms of weight, strength and price). Except the EV04 wheel, that one is forged alloy.
     
  19. HacksawMark

    HacksawMark Active Member

    Joined:
    Jun 29, 2023
    449
    315
    0
    Location:
    Oregon
    Vehicle:
    2023 Prius Prime
    Model:
    XSE
    It's not the wheel size, it's the setup with 17" inch tires. I switched from the 19" to 17" and with the tire size I put on them (215/60R17), it's less than 2% difference. I factor the difference in when I calculate the fuel mileage. See the tire size calculator at Discount Tire | Tires and Wheels for Sale | Online & In-Person
     
    Mendel Leisk likes this.
  20. Mendel Leisk

    Mendel Leisk Witness Leader

    Joined:
    Oct 17, 2010
    57,108
    39,429
    80
    Location:
    Greater Vancouver, British Columbia, Canada
    Vehicle:
    2010 Prius
    Model:
    Touring
    Yeah, rim size changes but tire “depth” varies to keep outside diameter roughly the same. And revising odometer has NEVER been a thing. Legally.