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Prime Traction Battery Properties

Discussion in 'Prime Main Forum (2017-2022)' started by stevepea, Jan 16, 2019.

  1. stevepea

    stevepea Senior Member

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    For the last few months, my driving habits changed for various reasons, to where, at least temporarily, I've only been driving occasionally, almost always within the EV's range, often only using the car once every 5-6 days. So I've tried not to charge it fully -- but instead, only to the amount I'll need to drive (why charge it fully if I only need 8 miles, and it'll then sit in the garage for another 5-6 days?).

    This got me thinking:

    How do the batteries in EV cars work, as far as what gets charged?

    I remember reading that the battery is made up of a series of cells basically tied together. I forget how many cells are actually in the Prime's battery, but just for arguement's sake, let's say the battery consisted of 15 cells tied together.

    In that case, if I were to charge the battery to only 1/3rd of a full charge... would all 15 cells be charged to 1/3rd capacity? Or would just 5 cells be charged fully?

    Since I've been doing a lot of only-partial charging lately, I was curious about this.
    Thanks!
     
  2. drash

    drash Senior Member

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    Yes all of the cells would be charged to 1/3 full. This keeps the voltages from changing substantially and keeps inverter in a very efficient range.


    Unsupervised!
     
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  3. m8547

    m8547 Senior Member

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    There might be some additional balancing that happens in the last 20 minutes of charging, when it's at 100% but still using a little power. It's probably a good idea to fully charge it occasionally, maybe once a month.
     
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  4. JamesBurke

    JamesBurke Senior Member

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    For the Prime it's 95 cells in series that all share the voltage equally. When one or more cells start to have their voltage drop faster than the majority of the rest of the cells it is an indication that your pack is going bad. 0% to 100% state of charge on your dash board is really 20% to ~80% rated state of charge for the battery itself. The Nickle based battery of the regular hybrid cycles around the 50% to 60% SoC range or there about. This is good for the batteries resulting in a long life.

    On with the show.
     
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  5. bisco

    bisco cookie crumbler

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    just charge it all the way and drive until it needs recharging, you won't hurt anything
     
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  6. Washingtonian

    Washingtonian Senior Member

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    I can't imagine that StevePea or anyone could be so organized or clairvoyant that he would know that in 5 or 6 days that he will only have to drive 8 miles. At that rate he is putting less than a thousand miles a year on it. I am with bisco - Just drive it!
     
  7. RobH

    RobH Senior Member

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    I think we've seen that the dominant aging effect is time, with high temperature the next most important. Cycle count really doesn't seem to count for much. The NiMH batteries in Prius all last about 10 years, whether that means 80,000 miles or 300,000 miles. Sure there are examples of early failure, as well as extreme long life, but they don't track the mileage. Lack of use appears to age a battery faster than heavy cycling. I regard the air cooling used in the Prime as a weak point that could use improvement. Time will tell.
     
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  8. Lee Jay

    Lee Jay Senior Member

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    This is basically false.

    [​IMG]

    Even through the Prime battery's 0% and 100% correspond to something like 15% and 85%, narrowing the range further definitely increases overall life quite a lot as the above graph shows (compare green which is similar to the Prime's charge cycle) to blue (probably corresponds to not charging above 85% on the Prime meter), purple (corresponds to not discharging below something in the 20% range), and orange above the green line.
     
  9. jaqueh

    jaqueh Active Member

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    I charge my battery maybe three times a week to 100%(~85% reality) and drive ~500 miles total every week. So usually the battery is around reality 20%-15%, and I’ve noticed pretty bad battery degradation. I can only put in 5.5kwh into the battery while it started at over 6. I think SOC is critical to battery capacity.
     
  10. bisco

    bisco cookie crumbler

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    lee jay's graph has no basis in reality
     
  11. john1701a

    john1701a Prius Guru

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    Please explain the part of it you dispute.

    Looking at the range/distribution values, the results make sense.
     
  12. Lee Jay

    Lee Jay Senior Member

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    What, do you think I made it up or something?

    How about these?

    [​IMG]

    [​IMG]
    [​IMG]
     
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  13. RobH

    RobH Senior Member

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    Am I to believe that all lithium ion batteries follow the same curve? So a Leaf battery would have the same life cycle as a Tesla battery?
     
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  14. bwilson4web

    bwilson4web BMW i3 and Model 3

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    You might find this data useful: Prius Prime Plus in my hands | Page 30 | PriusChat

    Bob Wilson
     
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  15. Lee Jay

    Lee Jay Senior Member

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    No, but the curves all have the same basic shape and properties.
     
  16. bisco

    bisco cookie crumbler

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    if it were an issue, toyota would be more specific about charging
     
  17. jaqueh

    jaqueh Active Member

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    Or they can have a generous for them battery warranty and make it really difficult to understand how much capacity is left in your battery.
     
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  18. bisco

    bisco cookie crumbler

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    absolutely
     
  19. Tideland Prius

    Tideland Prius Moderator of the North
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    Remember that Toyota is a conservative company. That might explain the smaller range of usable SOC as well as the charge/discharge limit to maximise battery life and ensure similar drivability whether the car is new or 8 years old. (As opposed to a battery that has greater use of SOC and higher charge/discharge rates assuming similar chemistry. The user of the second version will notice a difference in performance as the car ages.)
     
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  20. I'mJp

    I'mJp Senior Member

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    From what I've read, the leaf has no active thermal management for the batteries.
    Neither for charging or discharging.

    Not a good idea at all.
    I don't think that any other car does this.

    If the prius battery gets too hot while discharging, it turns the battery cooling fans on max, and quits using the batteries until they cool down.
    If they get too hot while charging, the charging turns off until they cool.