1. Attachments are working again! Check out this thread for more details and to report any other bugs.

My Toyota dealer is selling refurbished traction batteries

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by Tj S, Nov 16, 2016.

  1. Tj S

    Tj S Member

    Joined:
    May 3, 2016
    34
    32
    0
    Location:
    Oceanside, ca
    Vehicle:
    2005 Prius
    Model:
    ----USA----
    So here are the pics I promised. all the connectors , battery cells, fasteners apear to be new . there is no obvious signs that this is refurb
     

    Attached Files:

  2. Mendel Leisk

    Mendel Leisk EGR Fanatic

    Joined:
    Oct 17, 2010
    56,686
    39,222
    80
    Location:
    Greater Vancouver, British Columbia, Canada
    Vehicle:
    2010 Prius
    Model:
    Touring
    Reminds me of a refurb printer I bought: looked like it had been Inspected, reconditioned and repacked at factory, everything very neat and organized!
     
  3. bisco

    bisco cookie crumbler

    Joined:
    May 11, 2005
    110,144
    50,053
    0
    Location:
    boston
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    interesting that they give a 4 month charge estimate,
     
  4. Tj S

    Tj S Member

    Joined:
    May 3, 2016
    34
    32
    0
    Location:
    Oceanside, ca
    Vehicle:
    2005 Prius
    Model:
    ----USA----
    I wonder if KBI is the company refurbing. you see their name on the charge tag.
     
  5. Texas Hybrid Batteries

    Texas Hybrid Batteries Senior Member

    Joined:
    Sep 7, 2014
    270
    552
    3
    Location:
    Dallas -Fort Worth
    Vehicle:
    2006 Prius
    Model:
    N/A
    Tj,
    I assume your doing the install yourself. Your going to have to take the cover off to put everything together. Can you take a picture of the modules from the top? I'd like to see the S/N on the modules. From picture 181805 the modules look like the older style but it's hard to tell.

    I'd like to think that Toyota is using new modules in these -84 packs but I suspect that they are not. I buy new Toyota batteries quiet often and they don't come with charge expiration dates. That sounds like something Toyota would need to do if they were using older modules.

    Dorman has similar issues with their rebuilt batteries - when you put a matched set of modules together in a rebuilt pack they will have small variations in self discharge. This doesn't pose a problem as long as they are put in service within a certain time period. If you wait to long the imbalance becomes to much. IIRC Dorman batteries have a 6 month shelf life before they have to go back and get re balanced.

    I'm picking up a new pack from Toyota tomorrow, I'll post some pictures of the modules so that we can compare them.

    Matt
     
    Robert Holt and fotomoto like this.
  6. Mendel Leisk

    Mendel Leisk EGR Fanatic

    Joined:
    Oct 17, 2010
    56,686
    39,222
    80
    Location:
    Greater Vancouver, British Columbia, Canada
    Vehicle:
    2010 Prius
    Model:
    Touring
    Sorry, KBI?
     
  7. Texas Hybrid Batteries

    Texas Hybrid Batteries Senior Member

    Joined:
    Sep 7, 2014
    270
    552
    3
    Location:
    Dallas -Fort Worth
    Vehicle:
    2006 Prius
    Model:
    N/A
    Mendel,
    I think your correct, KBI - Kinsbursky Brothers Inc. is a core recycling company that got into hybrid and EV battery refurbishing last year.

    About xEV Strategies - Kinsbursky Brothers Inc.

    From their website:

    Battery Refurbishment - KBI has the ability to refurbish failing batteries, by identifying and replacing individual components not functioning properly. In cases where a battery cannot be refurbished, individual components can be reclaimed for reuse in fully reconstructed batteries.
     
  8. Tj S

    Tj S Member

    Joined:
    May 3, 2016
    34
    32
    0
    Location:
    Oceanside, ca
    Vehicle:
    2005 Prius
    Model:
    ----USA----
    Ok I did the install myself. it was much more work than I thought since I had to transfer many of the control electronics and cablung to the new pack. All the fasteners are security marked to ensure no tampering. Unfortunately, I did not see Matt post until now. I dont have everything buttoned up in car so i might be able to get a SN off the cells in the pack just by removing the cover. here are pics of new pack.
     

    Attached Files:

    #28 Tj S, Nov 18, 2016
    Last edited: Nov 18, 2016
    Mendel Leisk and bisco like this.
  9. Tj S

    Tj S Member

    Joined:
    May 3, 2016
    34
    32
    0
    Location:
    Oceanside, ca
    Vehicle:
    2005 Prius
    Model:
    ----USA----
    To compare, here is my old pack cells
     

    Attached Files:

    bisco likes this.
  10. The Electric Me

    The Electric Me Go Speed Go!

    Joined:
    May 22, 2009
    9,083
    5,798
    0
    Location:
    Undisclosed Location
    Vehicle:
    Other Non-Hybrid
    Model:
    N/A
    If as originally defined...and that is that the product being offered is NEW battery cells in an OLD battery case could one argue that it's not so much a case of Toyota selling "refurbished" HV batteries, as it is Toyota recycling old cases?

    If you accept buying the recycled battery case...you are rewarded with a reduction in price.

    But IMO that scenario, is not really truly buying a "refurbished" battery as much as simply accepting a used battery case.
     
    Mendel Leisk likes this.
  11. Texas Hybrid Batteries

    Texas Hybrid Batteries Senior Member

    Joined:
    Sep 7, 2014
    270
    552
    3
    Location:
    Dallas -Fort Worth
    Vehicle:
    2006 Prius
    Model:
    N/A
    Thanks Tj,
    If you can get a S/N off of the last module that could be helpful.
    These are some pictures of a new pack that I had from last year.

    upload_2016-11-18_2-37-46.png

    upload_2016-11-18_2-38-16.png


    upload_2016-11-18_2-38-56.png

    upload_2016-11-18_2-39-52.png
     
  12. bisco

    bisco cookie crumbler

    Joined:
    May 11, 2005
    110,144
    50,053
    0
    Location:
    boston
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    if they aren't all new modules, it wouldn't be worth the savings.
     
  13. Tj S

    Tj S Member

    Joined:
    May 3, 2016
    34
    32
    0
    Location:
    Oceanside, ca
    Vehicle:
    2005 Prius
    Model:
    ----USA----
    I was able to see the first 2 modules close to cooling manifold. SN 06ZHHA06022Y. the adjacent module is SN 06ZHHA06013Y. Can't see the others without disassembly. Hopefully we can figure out if the modules are new.
     
    bisco likes this.
  14. Texas Hybrid Batteries

    Texas Hybrid Batteries Senior Member

    Joined:
    Sep 7, 2014
    270
    552
    3
    Location:
    Dallas -Fort Worth
    Vehicle:
    2006 Prius
    Model:
    N/A
    Thanks for posting the S/N's Tj. 4th digit-H indicates a 2006 manufacturing year. If they were new they should have been Q or R modules.

    Matt
     
  15. JC91006

    JC91006 Senior Member

    Joined:
    Nov 10, 2013
    16,525
    8,428
    0
    Location:
    Los Angeles, CA
    Vehicle:
    2008 Prius
    Model:
    II
    Ok question solved, refurbished is used modules with what looks to be new bus bars and case
     
  16. Mendel Leisk

    Mendel Leisk EGR Fanatic

    Joined:
    Oct 17, 2010
    56,686
    39,222
    80
    Location:
    Greater Vancouver, British Columbia, Canada
    Vehicle:
    2010 Prius
    Model:
    Touring
    If that's the case dealership is lying. Or to be kind: just deluded?

    Anyways, fingers crossed it's a well balanced and tested refurb pack.
     
    Bluegrassman likes this.
  17. Tj S

    Tj S Member

    Joined:
    May 3, 2016
    34
    32
    0
    Location:
    Oceanside, ca
    Vehicle:
    2005 Prius
    Model:
    ----USA----
    You could imagine how disappointed I was to learn that the modules are not new. I talked to the dealer. Giving them a benefit of the doubt, I think it may be a training issue. The dealership wants me happy - and I believe that - they have been good to me in the past. I talked to the NiMH guy at KBI and voiced my concerns. He told me that the protocol they are using to recondition the cells was Toyotas/Panasonic mandated and approved. I have learned from other conversations that Ive had that this is a pilot program in SOCAL that has been in place for ~1 year. In that timeframe there has been no returns at the dealership - and they have sold several per month. There is a $800 difference between this and new. Both have same 1 year warranty. Do we believe that Panasonic and Toyota have a magic formula to recondition batteries to like-new condition? That is the $800 bet.
     
    m.wynn likes this.
  18. bisco

    bisco cookie crumbler

    Joined:
    May 11, 2005
    110,144
    50,053
    0
    Location:
    boston
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    have you tried to find a new one for $2,200.?
     
  19. Tj S

    Tj S Member

    Joined:
    May 3, 2016
    34
    32
    0
    Location:
    Oceanside, ca
    Vehicle:
    2005 Prius
    Model:
    ----USA----
    No. Is there a source in SOCAL? I would imagine shipping would be a fortune!