Hybrid Battery Test Results

Discussion in 'Generation 1 Prius Discussion' started by howardc64, Dec 11, 2015.

  1. howardc64

    howardc64 Member

    Joined:
    Nov 11, 2011
    91
    39
    0
    Location:
    Pacific Northwest
    Vehicle:
    2011 Prius
    Model:
    Two
    Thought I share a couple of hybrid battery test results. I found the test here

    Predictive battery failure analysis for the Prius Hybrid

    Basically, monitor the max and min voltage from all the cells while discharging the hybrid battery. You do this by putting car in reverse + step on brakes, wait until ICE stops and step on the accelerator and until ICE comes back on. The time duration (depends on starting SOC) and voltage different curves shows the health of the battery.

    2001 Prius 208k miles with original battery.

    55% starting SOC. Test lasted 2.5 min before my Techstream tool ran out of memory. ICE started fairly soon after that. Basically about 0.2-0.3V difference. Not bad. Test starts at the line with down arrow.

    Screen Shot 2015-12-11 at 1.47.38 PM.jpg

    Cell resistance is between 0.021-0.024 OHMs.

    Screen Shot 2015-12-11 at 1.35.28 PM.jpg

    2007 Prius 137k miles with original battery

    Ran the test 3 times. Each time about 100+ seconds so total about 5+ min worth of testing. Max voltage difference is 0.2V

    Screen Shot 2015-12-07 at 7.55.08 PM.jpg

    So my understanding is 01 looks reasonably healthy and 07 looks pretty good. Is this correct understanding?
     
    #1 howardc64, Dec 11, 2015
    Last edited: Dec 11, 2015
  2. howardc64

    howardc64 Member

    Joined:
    Nov 11, 2011
    91
    39
    0
    Location:
    Pacific Northwest
    Vehicle:
    2011 Prius
    Model:
    Two
    Very cool! I'll have to pull the current and do a chart like yours.

    Regardless, I'm assuming grid charger helps at these miles and have read about them before. Need to figure out how to setup one and the associated dangers of playing with these batteries :)
     
  3. bwilson4web

    bwilson4web BMW i3 and Model 3

    Joined:
    Nov 25, 2005
    27,795
    15,721
    0
    Location:
    Huntsville AL
    Vehicle:
    2018 Tesla Model 3
    Model:
    Prime Plus
    Yes and some background.

    The shop manual, Volume 1, describes how to do this test. There is a hack to edit one of the Techstream files to increase the recording time. But you can trim the amount of data recorded and get more depth. It is not hard to quickly save and restart recording.

    Bob Wilson