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Warm up the traction battery?

Discussion in 'Gen 2 Prius Fuel Economy' started by DJ Thomas, Dec 22, 2014.

  1. DJ Thomas

    DJ Thomas Junior Member

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    Given that the Prius hybrid cycle does not work until the traction battery is warmed up, has anyone tried pre-warming the traction battery?

    Once the temperature drops below about -2° C my '08 uses the ICE exclusively for about 10 Km. I wonder if warming the traction battery with an in-car electric heater would warm the battery enough to get the electric motor into use and improve fuel economy.

    I foresee the following problems. The traction battery pack is pretty dense so even heating would take time. Getting cabin air through the vent by the back seats would be an issue unless there was a fan to move it into the battery space. Over heating is also a concern, but bringing the cabin temp up to something above 0° C would seem to make a difference if that temperature could be transferred to the traction battery evenly.

    Thoughts?
     
  2. JimboPalmer

    JimboPalmer Tsar of all the Rushers

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    I do not bwlieve your premise is true, can you document where you got the idea that hybrid battery neefs to be warm?
     
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  3. Aaron Vitolins

    Aaron Vitolins Senior Member

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    I'm not so sure if it's true or not, but It seems when it's really cold mpg loss isn't all because the engine isn't running efficiently, the battery also isn't "running" efficiently when it's cold. And a heater may help.
    For instance, I'll drive down the road when it's 25 degrees f out and for the first 5-10 mins the battery seems to not assist very much. But when it's 55 out, both battery and engine seem to work together sooner to run more efficiently down the road. So is this how your car acts?
     
  4. Eclipse1701d

    Eclipse1701d Prius Enthusiast

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    It's not the battery. The engine and catalytic converter has to warm to operating temperature before the hybrid system kicks in full blast. It has to do with emissions and meeting California Emission Standards. I don't remember the specifics, but there are numerous past posts about it. Please don't try to warm up your battery, that is the opposite of what you want to do... Trust me on this!
     
  5. Aaron Vitolins

    Aaron Vitolins Senior Member

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    I don't think keeping a hybrid battery slightly warm (probably not even warm, more like NOT super cold) in a cold climate is a problem..
     
  6. DJ Thomas

    DJ Thomas Junior Member

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    The premise comes from the owner's manual that describes reasons that the car runs on only the ICE and includes the note that until the traction battery is "warm." It seems to be confirmed by my driving experience since this winter we have had temperatures ranging from + 3° to - 9° C and the system seems respond as the premise would indicate.

    However, the system is complicated and the information posted about the catalytic converter heat being important tells me that the effect of getting the traction battery up to above 0° C might be minimal. That does assume that Canadian emission standards for the car match California's as closely as they should.

    Also, I can't really imagine that the Toyota Engineers would miss making the cooling fan in the battery ventilation system operate to move warmer cabin air into the battery compartment if they thought it would help. But then, they came up with a pretty wonky gear shift on the car.

    As for the experience of driving at 25° f compared to 55° f, those are roughly the same temperature I'm experiencing in °C although I haven't driven the car in tropical temperature like 55° F yet.
     
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  7. The Electric Me

    The Electric Me Go Speed Go!

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    Well, what do we know for sure?

    The Hybrid System IS designed to primarily run the engine until the coolant is warm enough and the temperature of the catalytic converter is warm enough to maintain lower emission standards.

    My feeling is this process, pretty much guarantees the vehicle---including the battery---will be up to temp before HSD is used fully.

    Since the Hybrid Battery is located within the cabin of the vehicle, albeit in the hatch area, unless you are sitting motionless, running the engine with all the windows rolled down and perhaps the hatch open on a very, very cold day I don't see how the battery isn't "warm enough" simply as a process of the entire operation of the vehicle.

    As has been pointed out, Toyota includes design additions (a fan) in an attempt to keep the battery "cool". I think summer concerns about keeping the battery cool much more valid than winter concerns about keeping the battery warm or "pre-warming" the battery. Infact, I can't remember ever really reading anyone with this concern.

    The "vehicle" warms up. And in doing so this includes the hybrid battery. Not enough evidence, as well as the climate I'm living in is NOT that harsh, so this is an issue I'm not worrying about.
     
  8. Britprius

    Britprius Senior Member

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    In my experience the battery is used extensively as the engine warms up using battery power to remove load from the engine as it warm up reducing emissions.
    My situation may be different to many as I live near the top of a hill. My cold start consisting of rolling down the hill in EV mode "European model" fully charging the HV battery. The engine then starts at the bottom of the hill dropping out of EV then running mostly on battery power until the engine has warmed up.
    It is possible that the battery being charged down the hill warms it slightly.

    John (Britprius)
     
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  9. DJ Thomas

    DJ Thomas Junior Member

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    True, but since the comment in the owner's manual and the fact that there is an automatic cooling fan in the vent for the battery would indicate that temperature balance between the main cabin and the battery compartment is not all that instant and that there is a temperature sensor in the battery area.

    That implies that either the vent fan is turned on by a simple theromstatic switch or that the temperature in the battery compartment has an influence on when the hybrid cycle we all know and love comes into operation.

    In temperature's below 0°C, one's toes are enough to tell one that heat migration is not all that quick even in the open parts of the back of the cabin let alone in the deep dark recesses of a battery compartment buried behind and below the rear seats. In addition, most of the heat from the cabin would be absorbed heating the metal and plastics in that area.

    The real question then becomes, is the catalytic converter the real determining factor that starts allows the aformentioned hybrid cycle to begin? Since eclipse1701d's information is probably correct, improving the transfer of heat from the main cabin to the battery space might not make much difference.

    Perhaps a minor investment in a tiny fan that could be powered from the 10 amp. Accessory plug would be worth
     
  10. DJ Thomas

    DJ Thomas Junior Member

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    the investment.

    Most of this is an academic discussion anyway for the reasons mentioned above. However, with the price of burning gasoline in an ICE a pretty constant 2.3 kg. of CO2 per litre, the discussion may be worth it.
     
  11. DJ Thomas

    DJ Thomas Junior Member

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    To answer Britprius' question, yes, charging the battery creates heat. Unfortunately I live at the bottom of a hill in colder climate. Best I can do is use brake mode in the transmission as much as possible in the first few kms to warm up the battery.

    I can also encourage the ICE to warm up as quixkly as possible by turning off cabin heat (the heater circuit fluid is about equal in volume or > to that of the engine block) until the block heats up opens the rad thermostat. This technique gets the engine temperature up to operating range about 2km sooner than otherwise. By that time, surprise, surprise, I am ready for some cabin heat. I assume the catalytic converter takes longer than that to get to its optimum temperature so, given that the hybrid cycle won't begin until it is, that cycle is in hold for another few km and warming up the traction battery might not help much.
     
  12. john1701a

    john1701a Prius Guru

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    For those of us who have been observing live data via aftermarket gauges for many years, we can point out how Toyota simplies information down to the most basic... since they know those who are interested will seek out the real-world detail. After all, text descriptions leave much to be desired.

    There are indeed aspects of warm-up at play, but the hybrid system is very much active the moment you start it... even after sitting outside all night with temperatures well below freezing.
     
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  13. bisco

    bisco cookie crumbler

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    i think someone in the pip forum put a blanket on his battery.
     
  14. dorunron

    dorunron Senior Member

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    Am I to understand that the temperature of the "traction battery" dictates when the Prius enters "full hybrid operation"? I have always been under the belief that the Prius entered "full hybrid operation" only when the coolant reached a specific temperature. Hobbit wrote up a very lengthy article about the subject.

    I am referring to the proverbial S4 Mode which the Prius enters into when it finally reaches the "full hybrid operation" aspect. At no time in the article is the traction battery temperature referred to.

    But now today, I am reading that the traction battery temperature also comes into play? All I can say is this. The Prius is a complicated machine with many systems and subsystems. I do admit that resistance values do change when temperature changes. But to say that the temperature of the "traction battery" dictates when the Prius reaches "full hybrid operation" also known as S4 mode IMO is not correct.

    Please refer to the link below in my signature file which explains the coveted S4 mode and what "full hybrid operation" really is.
     
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  15. Eclipse1701d

    Eclipse1701d Prius Enthusiast

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    In all the years I have been learning about the Prius, I was always under the impression that heat is detrimental to the health of the battery. Hence, the cooling fan. Also, heat is a natural condition that occurs in the battery as the chemical reactions take place during the charge/discharge cycle. This can occur for some time AFTER the vehicle is turned off. You do not want additional heat. I can tell you emphatically that warming your battery is NOT a good idea. Batteries that get too hot all have one thing in common, they prematurely fail!

    I would think that in cold climates, an engine block heater would assist in bringing the hybrid system into S4 mode more quickly.

    Also, in my 20 years of experience working on computers and servers, I have never had a failure from cold, only from heat. Obviously though, if it got too cold, condensation would be a bad thing... But, this is a motor vehicle, it is tested in extreme operating temperatures. I would NOT worry about the battery being cold. Unless you were frozen in an iceberg, I think the battery would be happy in a colder environment then in Death Valley.

    PLEASE. DO NOT RIG ANYTHING TO WARM YOUR BATTERY. Just MHO!
     
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  16. DJ Thomas

    DJ Thomas Junior Member

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    The system is complex and no one factor can be identified as the single "control" over when the electric motor starts to really participate in propelling the vehicle. When the vehicle is cold, as in - 3 or so °C (below freezing) the electric motor does not propel the vehicle up to 30 km. or so as it does at or above freezing . The, plus the information from the manual suggest that the temperature of the traction battery could be a factor.
     
  17. Eclipse1701d

    Eclipse1701d Prius Enthusiast

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    Okay. I could be wrong when I say that the temperature of the battery is not a factor when it comes to complete utilization of the hybrid system. I am willing to admit that. I just think that trying to pre-warm the battery is NOT a good idea. How many pennies are we trying to save. It doesn't take that long to warm up! Also, we are not experimenting with a couple of AA batteries.
     
  18. DJ Thomas

    DJ Thomas Junior Member

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    To be clear, I was not wondering about heating the battery to the point that its cooling system would be activated, just up to about 0° C which seems to be the outside temperature point where the hybrid system begins to function normally after a km or two. By that time, one would shut off the warming system and let the ambient temperature of the cabin, set at 20 - 22 °C take over.

    Of course, the critical information is whether the catalytic converter allows full hybrid function before or after the traction battery reaches something like 0° C. If that catalytic converter temperature is after the traction battery reahces a temperature that O.K.s full hybrid function, then there is no point in warming the battery except through the normal use of braking.
     
  19. css28

    css28 Senior Member

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    I think you'll find that the car's priority is to get the engine up to closed loop clean running temperature as soon as possible. It really is primarily a gasoline powered car.

    The NiMh battery in the non-plug-in Prius seems to work fine when it's cold.

    I'd leave well enough alone.
     
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  20. bisco

    bisco cookie crumbler

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    when the battery is cold, the software does not allow discharge as quickly as at higher temps.
     
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