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Li-ion and Ni-Cad batteries treated as one?

Discussion in 'Gen 1 Prius Plug-in 2012-2015' started by davekro, Nov 8, 2013.

  1. usbseawolf2000

    usbseawolf2000 HSD PhD

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    You are welcome. I think the info from your research could be from the pre-production prototype model. It had 3 battery subpacks and one of the could be NiMH. It also did not have a flat cargo floor.
     
  2. giora

    giora Senior Member

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    OK, let's analyse this.
    If 23% SOC is "6 bars on the HV battery icon" (no EV miles) and going from 6 to 2 bars equals to about 200-220 Wh which is about 5% of battery rated capacity, then deducting 5 percent points from 23 brings us to about 18% SOC not 20%.
    In my opinion 18% is too low for battery health, so trying to "milk" the system to as close as possible to 2 bars just before coming home for charging is not a clever strategy IMO.
     
  3. markabele

    markabele owner of PiP, then Leaf, then Model 3

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    Not sure if it goes down to 18%. Might be 19 or 20%.

    I definitely respect your opinion but I will trust the Toyota engineers.
     
  4. giora

    giora Senior Member

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    As I am planning to own the car for more than 5 years (the warranty here) I intend not to make this a habit (not saying I will never do it though).
    On second thought, If the new model will be very tempted...
     
  5. usbseawolf2000

    usbseawolf2000 HSD PhD

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    Toyota recommends long term storage in HV level SOC. Perhaps, 18%-23% is better for their Lithium chemistry.

    Ford Energi plugins also used the same cells from PEVE (Sanyo) and they use even deeper depth. Toyota is being conversative with PiP.
     
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  6. giora

    giora Senior Member

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    Toyota recommends long term storage in 6 bars HV (just when it turns from EV to HV as they say) so at 23%, I still believe 18% is too low.
    I thought PEVE is Panasonic/Toyota joint venture, not Sanyo.
    EDIT: I see now that PEVE was Panasonic/Toyota until 2011 but not any more.
     
  7. usbseawolf2000

    usbseawolf2000 HSD PhD

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    PEVE was Panasonic/Toyota until 2011. I think PiP prototype used Panasonic Lithium cells. The demo/test was successful but when the time came for mass production rollout, they found out it is very expensive to manufacture.

    My understanding is that Toyota delayed PiP roll out together with Gen3. They found out Sanyo Lithium cells are better and less expensive to manufacture. So they bought Sanyo battery business and the production PiP has Sanyo cells.

    Oh yes, Toyota fixed their process so the mass production cost study is done at earlier stage.
     
  8. usbseawolf2000

    usbseawolf2000 HSD PhD

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    I agree. The target SOC in HV mode is 6 bars (23%). I would not go lower than 20%

    I don't think it is a good idea to drive PiP until SOC is 18% and leave it for a long time. I think it will be very difficult to get it that low because computer will try to charge it up with the gas engine.
     
  9. markabele

    markabele owner of PiP, then Leaf, then Model 3

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    I personally have never seen it below 20% on Torque (and I'm one of those that squeezes a lot of juice out of it)
     
  10. giora

    giora Senior Member

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    Good to know!
     
  11. markabele

    markabele owner of PiP, then Leaf, then Model 3

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    Also, fwiw, I strongly believe that driving the car around like a bat out of hell (or even somewhat so) in EV mode is far worse for battery longevity than storing it for a day around 20%.
     
  12. davekro

    davekro Member

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    I am in passenger seat right now. We just went down
    a steep grade and comaired engine break mode to regular braking. On HSI screen, Egine Braking showed less than a quarter inch bar to the left on charging mode. Then we changed out of Engine Break into drive and applied the foot brake. The Charge bar went maybe twice as far left, or about 2/3 left into charging area.

    So I guess regular breaking creates more energy than using the engine break mode. I had read the manual recommends ONLY to use when really necessary like steep mountain roads. I had thought that using engine brake would create more energy than regular breaking, but that is apparently incorrect.
     
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  13. giora

    giora Senior Member

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    Agree.
    Squeezing the last drops of juice, as you put it, requires very careful planning ahead in order not to find yourself at destination with '6 bars' on the HV battery, or, god forbid, 0.5 EV miles left!
    Hope you are not making one extra cycle 'around the block' or any other trick of "flight to nowhere" in those circumstances:p
     
  14. usbseawolf2000

    usbseawolf2000 HSD PhD

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    I got it down to 4 bars in HV mode today. It reads right around 20% SOC.
     
  15. davekro

    davekro Member

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    So the battery level drops when regenerative charging does not happen (like constant freeway speed). So is there a set # of battery bars (or % SOC) that the ICE turns on, or does that vary upon conditions? "I got it down to 4 bars in HV mode today" Does this mean that normally the system would kick the ICE on to charge at a number of battery bars higher than 4 bars? I guess I am asking, what is the normal range of how low I will see the battery bars go when (after EV depleted) driving in HV mode?
    The manual page 68 on EV battery icon is not very clear. Is there a section in the manual that better describes how the battery bars act? I have just started to pay attention to it. I just noticed yesterday that just when I ran out of EV miles, the battery bar dropped from 7 to 6. A bit later during driving it was back up to 7. Thanks

    "It reads right around 20% SOC" Is this info from the car or from an App like Torque I have heard mentioned?
     
  16. bisco

    bisco cookie crumbler

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    it varies depending upon conditions. if you're in creep and crawl traffic, you can get it down to 2 bars.
     
  17. usbseawolf2000

    usbseawolf2000 HSD PhD

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    SOC % is from Torque app. Target SOC in HV mode is 6 bars (23%). It may swing lower or higher depending on driving condition.

    Also, the bars are not linear. This is from a regular Prius NiMH battery with smaller battery.

    [​IMG]
     
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  18. markabele

    markabele owner of PiP, then Leaf, then Model 3

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    I don't think I can get my PiP below 3 bars.
     
  19. davekro

    davekro Member

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    What version of the Torque App are people using mostly? I see Torque Lite (free), Torque Pro ($4.95), TorqueScan (free) for Android. (I'll need to abscond with my wife's android phone ;) )
     
  20. usbseawolf2000

    usbseawolf2000 HSD PhD

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    You need the Pro version to use the custom PIDs.