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Unnecessary internal combustion idling

Discussion in 'Gen 1 Prius Plug-in 2012-2015' started by kumputer, Feb 19, 2013.

  1. kumputer

    kumputer New Member

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    I've been mostly content with my Prius Plug-in for nearly a year now. But, as a driver very consciously aware of what my car is doing, I have many complaints concerning the internal combustion engine igniting when not needed, or remaining on for far too long. I do my best to work around them, but I feel the need to enumerate my complaints and vent about them. Note I live in southern California where cold weather is extremely rare, and I consciously don't use the heater or AC.

    1. ICE ignites when braking downhill on a full charge. I've heard users say this is necessary because if the battery is full, regenerative braking will overcharge the battery. Really? Why? What does a pure EV do in this case when it has no ICE backup? Why not just use the brakes? Or convert the excess charge energy to useful heat in cold weather, or just vent it when it's not cold?
    2. ICE ignites if I step on the accelerator ever so slightly too hard. I understand that Toyota claims it needs to use ICE to deliver the extra power to the wheels asked for by the driver, but, sorry, I just don't believe that. The engine usually simply idles and does not power the wheels at all when this happens, meanwhile the wheels are still running on 100% EV power. I know this because I've become in tune to exactly when the ICE powers the wheels and when it's not. The easiest sign of ICE actually powering wheels is when the accelerator begins to vibrate and I hear the ICE rev up. The second sign is by watching the MPG meter. If you're cruising at something like 50 MPH, and the ICE is idling, you'll see it getting about 80-90 MPG. When it actually supplies useful power, it suddenly drops down to 50 or below.
    3. ICE ignites if the car moves faster than 65 MPH. This seems totally arbitrary to me. For example, it does not matter if you're accelerating steep downhill in neutral, or on a level highway just very slowly accelerating past 65. You can watch the power meter the whole time, and even if it doesn't get anywhere near the (power) section to the far right, the ICE still ignites as soon as you hit 66. In those situations, why does it even think it needs any extra power? And to top it all off, all it really does is idle for at least a minute anyway.
    4. It would be forgivable if when any of the above things occurred, the ICE runs only momentarily, but here's the kicker: If you immediately let go of the accelerator, decelerate to below 65 MPH, or even come to a full stop at a red light, the ICE still continues to run for at least a minute or two. Worse still, it idles for about a minute regardless of speed or power, then suddenly decides that it should power the wheels for a few seconds even if no variables have changed, and it does this for about 30 seconds more before finally deciding to suddenly pop back into pure EV mode. How you work around all of this? Stop at a red light, shut off the car, and restart it. As it powers on, it stays in EV mode, proving to you that it never needed to be sitting there idling in the first place.

     
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  2. retired4999

    retired4999 Prius driver since 2005

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  3. retired4999

    retired4999 Prius driver since 2005

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    opps didn't mean to post inside your post sorry! :(
     
  4. mmmodem

    mmmodem Senior Taste Tester

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    The following is pure conjecture as I am no expert.

    1. Makes no sense to me either. Is it because the way the power train is hooked up that you can never disconnect the regenerative brakes?
    2. You may not need the extra power but I would assume Toyota has done their research that the majority of owners do. The EV motor only has 80 hp. I can tell you that moving 3200 lbs of car plus 5 adults is quite a challenge going uphill. I cannot maintain freeway speed in pure EV while traveling up an incline near my work with all seats occupied.
    3. I think this has to do with the regenerative brake system as well. It can only absorb a certain amount of brake energy. Once it spins beyond a certain RPM it gets too hot and fails. If you slow down while going past this speed (60+ mph) then the regenerative brakes could overheat. So it's related to question 1.
    4. Once you hit the power band, Toyota's assumption is that you need more power. If you need more power then the engine should be there waiting for you. Frequent cold start ups are a killer to the ICE. So it needs to warm up first and then it can shutdown and be ready.

    It seems like all these problems can be easily fixed on the next version of the PiP. The only reason they exist now is because they are the limitations with the current Hybrid Synergy Drive in the Prius. Toyota more or less slapped on a bigger battery to the Prius and called it a day. Some here may argue with me on that last sentence.
     
  5. john1701a

    john1701a Prius Guru

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    You may see yourself that it is unnecceary at times to run the engine, but there's no way for the system to know what's to come. And some of the behavior is a simple matter of emissions & longevity.

    I strongly suggest you get an aftermarket gauge. Observation from the basic instruments on the dash don't inform you anywhere near enough to actually know all the criteria at play.

    You'll start noticing things, like your #4 isn't the absolute it first appears. The engine does indeed runs only momentarily when the coolant has reached 130°F, but there's no way you could know that without access to the additional data.
     
  6. bisco

    bisco cookie crumbler

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    welcome to priuschat, all the best with your issues!:)
     
  7. CharlesH

    CharlesH CA HOV Decal #5 on former PiP

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    The 65mph limit is a mechanical limitation in the Power Split Device that replaces the transmission in the Hybrid Synergy Drive (plug-in or standard). The greater the difference between the speed of rotation of the gear attached to the ICE and the one attached to the wheels, the faster the third gear has to spin. When you go above around 65mph, the ICE has to kick in and at least idle, providing power to neither the wheels nor the generator, to the keep the RPM difference in spec. But the system may decide to rev up the engine to provide power to the wheels and/or the generator if it thinks that would be more appropriate. Sometimes using the ICE is better, sometimes using the electric motor is better; the ICE is not considered inherently "bad".

    The PSD is a simple, elegant mechanical design that exploits the availability of the motor/generators.
     
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  8. john1701a

    john1701a Prius Guru

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    That description allows the assumption of fuel being consumed, which isn't actually necessary. The engine only needs to freely spin. It depends upon how much horsepower is needed at the moment. The electric motor can easily provide all of that for basic sustained cruising.

    A $20 bluetooth ODB-II reader along with the $5 Torque app will allow you to see detail about what happens and when... and most importantly, how often the power flow changes.
     
  9. kumputer

    kumputer New Member

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    Retired4999, I did actually read the manual, so I'm aware of all these factors, but I do not think any of them apply to the conditions I listed. I don't have any trouble with the ICE igniting randomly. I know exactly what I did that caused it to ignite, but I feel that in each of those situations, it either should not ignite at all, or at least should not continue to run idling for 1-2 minutes at a stop light.
     
  10. retired4999

    retired4999 Prius driver since 2005

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    Understood!
     
  11. kumputer

    kumputer New Member

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    Thanks for the recommendation. I've been considering picking one of those up for a while actually. I'll have a look at some of the data after trying it and post here again :)
     
  12. kumputer

    kumputer New Member

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    That's the other thing that's even more frustrating to me. Maybe my car doesn't know whether or not I'm about to slam on the accelerator again any time soon, but I do, and I'm the driver. I really wish that I could force the vehicle back into EV mode again with a simple button. In that case, I could forgive the car for being dumb if it had a mechanism to allow the driver to control it.

    I'll check out the ODB devices.
     
  13. kumputer

    kumputer New Member

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    Also, here's another case in point. Just now, I went out on my lunch break to run an errand. I had a relatively short drive back to the office (about 5 miles), and I still had some battery juice left. I ran on EV for a while until I hit the 2 mile stretch of freeway, at which point, I deliberately switched to hybrid mode to conserve battery and let the ICE do the heavy lifting. But rather than the ICE doing any useful work on the freeway, it simply idled the whole stretch while my battery continued to drain due to the higher speed driving. When I exited the freeway, I switched back to EV mode, but the ICE kept idling even as I stopped at the light at the bottom of the off ramp. As I accelerated when the light turned green, the ICE kicked into drive mode as I heard it rev up, despite me deliberately selecting EV. It did this for approximately 1 more mile before it finally suddenly quit and dropped back into EV. Consequently, I had a mile of battery power remaining when I arrived at the charging station that should have been used on the road rather than the gasoline I actually have to pay for.

    So, it's almost like the car does everything you tell it to do, but it does it approximately a mile too late.
     
  14. drysider

    drysider Active Member

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    The problem seems to be that the car is doing what the Synergy firmware is telling it to do and not what you think it should be doing. There are many, many threads on PriusChat where this is the issue. An OBDII readout will help, but (barring a defective ECU) the car is doing what it is designed to do. There are a few ways to increase mileage, but the firmware is very good at knowing how to maximize mileage, keep the battery in the correct charge state and keep the engine from doing bad things.
     
  15. kumputer

    kumputer New Member

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    I don't doubt that at all. But, since I myself am a software engineer, I find this frustrating. If only I could hack into the code. Also, Entune is complete garbage, but that's for another thread entirely.
     
  16. Chris_SoCal

    Chris_SoCal Junior Member

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    As an EE Controls/SW Engineer I agree. I Would like to customize some of the more esoteric parameters and displays. Another thing I can't agree with is when running in ICE and load drops to where the ICE/EV runs with minimal load or downhill up to 42 MPH, you don't get any EV miles credit for that mode even though it seems the equivalent to running in selected EV mode and it burns your charge regardless. Therefore I am using the EV Mode button a lot to switch in/out on the sections I know it would be using ICE/EV mode. Also having the ventilation control up on the steering wheel seems dumb. I rarely use it and would much prefer the EV Mode switch to be there because of above situation.
     
  17. bisco

    bisco cookie crumbler

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    the car is designed to minimize polution. when the ice starts, it must complete it's warm up cycle for pollution reasons. if you hack it, you will defeat the purpose the car was designed for. if you're going to need hv, switch a few minutes early. then you will have full ice power when you need it.
     
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  18. kumputer

    kumputer New Member

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    Funny thing about that, though. Sometimes, like when going uphill, or when the charge has depleted down to where only HV is available, the ICE seems to only run as long as it's needed, then immediately shut down. If you start going uphill in EV mode, and you go into the power bar section, the ICE usually kicks in and immediately revs up powering the wheels. As soon as you reach the top of the hill, and you reduce power, the ICE immediately shuts off. Similarly, if you only have HV available, and you're in stop and go traffic, ICE kicks in as soon as the bar goes past halfway, then usually shuts down within a few seconds after reducing power.
     
  19. bisco

    bisco cookie crumbler

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    because it has already warmed up, no?
     
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  20. lensovet

    lensovet former BP Brigade 207

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    lol.
    as bisco said, how long ICE remains running is a factor of what mode you have selected (ECO/Normal/PWR) and the temperature of the engine (or more precisely the coolant).
    if you get an OBDII adapter+Torque or a ScanGauge you can monitor these values directly and see for yourself.

    the excess regen bleed is, i suspect, simply an oversight and carryover from the regular hybrid version. there, it is very unlikely that (a) traction battery is fully charged AND (b) engine is cold, so spinning up the ICE to "burn off" excess energy is not a problem.