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How Do I Get The Muffler Off the Hangers?

Discussion in 'Generation 1 Prius Discussion' started by pekoe1111, Oct 23, 2012.

  1. pekoe1111

    pekoe1111 New Member

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    I am replacing the muffler and cannot figure out how to get the muffler off the rubber donuts that attach to the rusty hangers. Is there trick, like removing the muffler and donut from the hanger? Screwdriver? Pliers? Just cut the rubber and buy new ones?

    Thanks,

    BB
     
  2. bwilson4web

    bwilson4web BMW i3 and Model 3

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    Please take photos.

    Bob Wilson
     
  3. ChapmanF

    ChapmanF Senior Member

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    My past experience (with other rubber hangers, as I've never needed to do the Prius muffler yet) is that they are a challenge to remove. You can't drive one over the end of a pin using impact (like a hammer) because it just bounces. It takes some way of applying a steady force, such as a gear puller driving against the end of the pin. A silicone lube (like brake caliper/dielectric grease), even an amazingly small amount, wiped over the knobby pin end will help the hanger go over it much more easily.

    If there's room to work and good angles, maybe something as simple as a pry bar could do it.

    -Chap
     
  4. Avi's Advanced Automotive

    Avi's Advanced Automotive Independent hybrid repair shop

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    I second the pry bar method. Not always that easy, especially on the ground.

    Avi
     
  5. joedirte

    joedirte Member

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    cut and buy new ones. If they are over 8 yrs old, it will likely be impossible to get hangers back into the rubber anyways.
     
  6. Indy John

    Indy John Member

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    WD-40 or similar
     
  7. usnavystgc

    usnavystgc Die Hard DIYer and Ebike enthusiast.

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    Do like I do when I can't figure something out, sit there and stare at it and look around the garage at what tool might work. Keep trying, you shouldn't have to cut it. Lube is def a good idea. Just keep looking for different ways to apply leverage to it and you will eventually get it.
     
  8. ChapmanF

    ChapmanF Senior Member

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    I've never been quite sure just what's in WD-40 or its long-term effect on rubber (petroleum ingredients often aren't good). Maybe it's fine and I just don't know it.

    I'll vouch for the silicone dielectric/caliper grease, though. It doesn't even take enough to be visible - the effect will amaze you. But it probably still won't save you the need to rig something for a strong steady pull, unless you've got monster thumbs.

    -Chap
     
  9. Patrick Wong

    Patrick Wong DIY Enthusiast

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    I agree with this suggestion. It really isn't worth it to try to save the original rubber hangers.