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Brake Fluid Flush

Discussion in 'Gen 3 Prius Care, Maintenance & Troubleshooting' started by The Critic, Nov 25, 2011.

  1. RobH

    RobH Senior Member

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    Given that the Toyota/Lexus hybrid brakes typically last over 100k miles, comparison to conventional brakes seems inappropriate. I think we're going to need some testing like we have for transmission fluid. Meantime, I'm changing the transmission fluid early, and leaving the brake fluid alone until the pads need replacing.
     
  2. The Critic

    The Critic Resident Critic

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    I just wish that we can get a technical explanation on why the Lexus hybrids have the mandatory 3/30k brake fluid flush whereas we do not.

    There has to be a reason for it, and it's def TCO related. I'd rather do a brake fluid flush than replacing any parts prematurely due to a failure.
     
  3. RobH

    RobH Senior Member

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    I guess I understand that bad transmission fluid damages the electric motor windings. One of the reports of transmission failure on a Gen1 was resolved by changing the transmission fluid. Seems to be a reasonably well established fact that the fluid goes bad and damages things.

    With brake fluid, the degradation seems to be water dilution and a decrease in the boiling point of the fluid. So failure would be the brakes not working when they get too hot. The major problem that has been reported with Prius brakes is that they rust due to lack of use. Some people have to actively do some hard stops occasionally to wear off the rust. Regenerative braking prevents most use of the mechanical brakes on a conservatively driven car. Basically, the people who boil brake fluid are not likely to be found driving a Prius.

    So I'm interested in seeing any test results, but it's more of an intellectual curiosity than any expectation of problems. In any case, someone else is going to demonstrate the problems long before I reach that point.

    As for the CT200h, it seems to demonstrate that different market conditions drive different service recommendations. Oil change recommendations differ between Europe, Canada, and the US for the exact same car. If engineering completely controlled the recommendations, then we wouldn't see such differences. I'd rather follow engineering considerations than whatever the legal/political/competitive factors that drive Toyota.
     
  4. GasperG

    GasperG Senior Member

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    Don't know if this is in all parts of Europe, but here in Slovenia, they make brake fluid change every 30.000 km or 2 years.
     
  5. Mendel Leisk

    Mendel Leisk EGR Fanatic

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    Someone here recently made this suggestion: occasionally when stopping the car, shift to Neutral (which disables regenerative braking). This will employ the regular brakes for the full stopping effort.
     
  6. Britprius

    Britprius Senior Member

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    The most common reason for water contamination in brake fluid in modern cars is people taking the fluid container top off to check the fluid level. The top should only be removed to top the fluid up if it is below the low level line, and if so the system should be checked for leaks. As disk pads wear the fluid level will go down but the fluid should not be topped up because this runs the risk of dirt and moisture entering the system, also when disk pads are replaced the fluid will overflow or at worst split the fluid container if the top is left on. The top contains a bellows mechanism (witch unlike old cars that just had a breather hole) seals the system from outside air and water vapour.
    The Prius is very gentle on it's hydraulic brakes they seldom get even warm and pad life is often five or more times that of conventional cars and while I see know harm in changing fluid every two years I believe five years or 100,000 miles to be a realistic period.
     
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  7. The Critic

    The Critic Resident Critic

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    Just did a brake fluid flush tonight at 35,684 miles. Used Techstream, 3 cans of Honda DOT 3 (12oz per can) and a friend for help. This is a two-person job.

    The process was a bit nervewracking as Techstream decided to be a bit glitchy and skipped the LF caliper. I had to go through the "usual air bleed" procedure on Techstream several times but it worked out in the end. Techstream also lost communication with the car once or twice, which was a bit scary.

    Subjectively, the brakes now seem to stop the car in a more linear and subjective manner now than before; I will have F8L test drive the car to compare.

    In the interest of speed, I used a vacuum bleeder to flush the fronts. However, looking back, this may not have been a smart idea since this could have introduced air into the system. The Mityvac was sucking very fast and was able to move a lot of new fluid through the caliper in a short period of time, but the hose showed a ton of bubbles so the seal may not have be perfect at the screw. I may go back and manually bleed the fronts again with Techstream, but it is not urgent.

    Overall, if the Techstream glitches had not occurred, this is not a difficult job and I do not see why many dealers shy away from it.
     
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  8. dbcassidy

    dbcassidy Toyota Hybrid Nation, 8 Million Strong

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    Color alone is not a good indicator of condition of oil. UOA will give you a more refined answer.

    DBCassidy
     
  9. The Critic

    The Critic Resident Critic

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    Just as an update, I flushed the brake fluid myself at 35k with the assistance of the Techstream Lite software and VIM. The process is actually quite straightforward, and took about 45 min. The computer prompts you on what/when to do each wheel, and at the end, it makes you adjust the fluid level to a certain level and reinitializes the system 6 times.

    The only error I made was that I used a mityvac vacuum bleeder (the large unit, with accessory kit) to do the front two calipers. Immediately after the brake flush, the braking response was more laggy than usual. I suspected that vacuum bleeding introduced air, but the issue went away entirely within several days and before I had a chance to go rebleed them.

    So next time, I would probably advise that one should manually bleed each front caliper after vacuum bleeding to ensure that there is no air behind. I may still go back and manually bleed the fronts, but it may not be necessary since everything works just fine again.

    For the record, I use 3 bottles of Genuine Honda DOT3 brake fluid ($14 total) since it is an OE grade DOT3 fluid that is likely better than OTC DOT3, and is a brand that is fast-moving stock.
     
  10. PRIUS STAR SHIP

    PRIUS STAR SHIP Junior Member

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    The VIM is the connector ???
    Just to be safe I'll get 4 cans of Genuine Toyota DOT3.

    Thank you for your help.
     
  11. qdllc

    qdllc Senior Member

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    Can you post links to the equipment you used to do the job? Might be something I acquire for the tool kit.
     
  12. Mendel Leisk

    Mendel Leisk EGR Fanatic

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  13. Rebound

    Rebound Senior Member

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    They do use a vacuum tool to bleed the brakes, and that's a special tool, although not too expensive.
     
  14. Mendel Leisk

    Mendel Leisk EGR Fanatic

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    He says something tho, about it not being a necessity. Apart from the initial emptying of the reservoir, which he mentions could be done with hand pump (or large syringe, baster, what have you), the bleeding process is pressure driven, driven by the foot on the brake pedal.
     
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  15. johnHRP

    johnHRP Active Member

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    100K maint - 1

    It is a very old thread but I just to point out that brake fluid in hybrid virtually has mild wear and last really long. 10 years interval is more than enough.
     
  16. ChapmanF

    ChapmanF Senior Member

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    Maybe one of the best takeaways from that post is that there are test strips, too, so one doesn't have to guess, or make assumptions about whether one's own driving conditions, climate, etc., are going to result in the same longevity for the fluid.

    The fact that hobbit's fluid was in such good condition at 100k miles was established by the test strip; the explanation of why (easier life in a hybrid) is plausible, but not something he specifically set out to test.
     
  17. CR94

    CR94 Senior Member

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    To the extent that brake fluid degradation is due to atmospheric moisture slowly permeating through hoses and seals into the fluid, I don't see why fluid would last any longer in a hybrid.
     
  18. Mendel Leisk

    Mendel Leisk EGR Fanatic

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    Honda says replace tri-yearly, regardless of miles.
     
  19. ChapmanF

    ChapmanF Senior Member

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    If the explanation isn't something hybrid-specific, then it may just be that there is enormous variance in the longevity between cars in different climates or driving conditions. Which, again, points up how handy it is to have simple tests available.
     
  20. Mendel Leisk

    Mendel Leisk EGR Fanatic

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    Is the brake fluid water contam more or less homogenized, ie would fluid at caliper be sim to at reservoir? At caliper is likely to have more crud though.
     
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