Brake Fluid Loss and Brake TSB's

Discussion in 'Gen 3 Prius Care, Maintenance & Troubleshooting' started by jdcollins5, Oct 7, 2011.

  1. jdcollins5

    jdcollins5 Senior Member

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    This has nothing to do with brake fluid or fluid leaks. The Consumer Reports rating is based on all of the negative publicity from the brake delay issue in the spring of 2010. This is when Toyota came out with the brake AOB where they made a program change to decrease the amount of delay time when switching from regen brakes to friction brakes.

    It is also during the media firestorm over the "runaway" Toyota's including the Prius.
     
  2. seilerts

    seilerts Battery Curmudgeon

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    I posted in the other brake fluid thread, but I actually meant to post in this one. I don't think there is a problem with the brake fluid levels being reported. The center mark, the one circled in red "not this one" in the picture a couple of pages back, is the approximate correct level at Ig-On.

    http://priuschat.com/forums/gen-iii...es-set-codes-when-flushing-3.html#post1405160

    It is possible that Consumer Reports is picking up the caliper rattle and rear squeak noise. Owners have to nit-pick something and there are TSBs for both.
     
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  3. tumbleweed

    tumbleweed Senior Member

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    This may indicate a problem with Consumer Reports data collection rather than the Prius. As posted above it relates back to the voluntary brake recall which reflashed the brake system ECU to give the brakes a "different feel" and has nothing to do with brake fluid loss or any real braking problems.

    The problem started when Prius owners started complaining about the fraction of a second loss of brakes when the car hit a rough patch of road while braking at low speeds. This caused the ABS system to engage and the car had to switch from regenerative to friction brakes for the ABS. Occasionally when this happened the brakes would go away for a few hundred milliseconds which was rather disconcerting the first time or two it happened to you.

    But fortunately all you had to do was keep pushing on the pedal and the brakes would work fine. There were no accidents or other mishaps due to this.

    Several people reported that they still had the problem after the recall. I didn't bother to have it done but I still have the notice which I will pass on the the next owner of my Prius.

    If you want more information on this there are a lot of threads relating to it with some pretty good technical information. I do not consider it a reason to avoid buying a Prius, it is something to be aware of however.
     
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  4. jdcollins5

    jdcollins5 Senior Member

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    I checked my brake fluid level before and after IGN-ON. The level did not change. It is still at Max where the dealer left it.

    It does sound like from the tech bulletin you posted that the middle mark may be where the fluid is intended to be. It will be interesting to note where the brake fluid level is on most of the new cars purchased if we can get the newbies to post.
     
  5. jdcollins5

    jdcollins5 Senior Member

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    I copied your pdf from the other thread so that everyone can see what you are talking about.

    It sounds like if you are refilling the brake fluid you should fill to the middle or Fluid Level Support Line in IGN-ON if you do not have Techstream .
     

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  6. Mark57

    Mark57 2021 Tesla Model 3 LR AWD

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    That's better than my marginal art work in post #25.;)

    The middle level would make sense to me as a normal operating level. I say that because think of what happens when you change your brake pads. Most of the time because of wear to the rotors, you have to compress each brake piston to get the pads to come off over the wear lip on the rotor. When you compress the piston it pushes brake fluid back into the reservoir. If the fluid level was at the full mark when you start this process, it would come close to over flowing after you do all 4 wheels. If you keep it around the middle mark, there's no chance of that happening.

    Just a thought.
     
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  7. jdcollins5

    jdcollins5 Senior Member

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    The Prius has a more complicated braking system than my wife's Honda Accord but I know when I recently replaced her front and rear brake pads that the reservoir did not overflow when I pushed each caliper piston in. The brake fluid level was about 1/2" below the Max mark at the top when I started and it came dangerously close to overflowing each time I pushed a piston in to replace pads.

    When I completed all four pads the fluid level ended up about 1/4" below the Max mark. I added new brake fluid to take it back to the Max mark.

    It will be interesting to see what the Prius brake fluid level does when replacing brake pads at around 200,000 miles :)
     
  8. Mendel Leisk

    Mendel Leisk Senior Member

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    If the fluid reservoir has never been topped up, you can be pretty much certain it's not going to overflow with a new pad install. In my experience with a lot of Hondas at least: by the time you need to replace pads the level has dropped to the low mark. Push in the pistons to accomodate the new pads and the level goes back up to full.

    Of course if the car's been in the dealership service department all bets are off. In that case you just need to be vigilant, and ready to baste some out as you go.
     
  9. jdcollins5

    jdcollins5 Senior Member

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    Update .. I picked up my car last night from the dealer after completing the Rear Brake Squeal TSB. No leaks found or other reason for low brake fluid. The brake fluid is still at the Max fill mark where the dealer topped it off a couple of weeks ago.

    Time will tell if the fluid level continues to drop or stabilizes at the Max fill mark.

    Hopefully it is a long, long time (200,000 miles) before I have to replace brake pads and find out if the reservoir overflows :)
     
  10. jdcollins5

    jdcollins5 Senior Member

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    Have you replaced the brake fluid on any of your Honda's? I was debating whether to do this on my wife's Accord but was concerned about setting ABS codes. I have it at the dealer today for a transmission software recall and decided to have the dealer do it for $99.
     
  11. yyyiiikes

    yyyiiikes Junior Member

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    Hopefully not too late to report back... My Prius delivery was delayed for a week - stuck in Houston awaiting installation of floor mats. :confused:

    Anyway here is a pic of the brake fluid after 48 miles (mostly highway)!
     

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  12. jdcollins5

    jdcollins5 Senior Member

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    Thanks. That is right on the middle mark, or Fluid Level Support Line, like some others have posted. Hopefully other newbies will post and we can get a good sample.
     
  13. jdcollins5

    jdcollins5 Senior Member

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    After uart's recent issue with his engine water pump not being replaced by the dealer, I was going to check my Rear Brake Squeak TSB replacement work anyway, so pulled the tires this morning to verify. You could see the new parts so I know the work was completed as the service report indicated.

    I took a picture with my cell phone and decided to post to show the new pad brackets and brake shims. The new brake pads measured 10 mm.
     

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  14. tumbleweed

    tumbleweed Senior Member

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    Good to know what the new ones are, thanks. I measured mine at 50K miles and they are still over 7mm in front and more than 8mm in the rear. Looks like I can make it to 100K miles easily.
     
  15. jdcollins5

    jdcollins5 Senior Member

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    After reading The Critic's thread about his calipers smoking after the rear brake TSB I checked mine during a trip this weekend. After 100 miles I stopped and felt the brakes. Both rear brakes were cool.

    I did notice what I think was a 1-2 mpg loss during the trip. Of course there are so many variables and it was also windy so it was hard to clarify. I will be able to tell for sure this week during my daily commute when I have some known numbers to compare with.

    I have noticed that the new pads are tight right now and it only takes a touch of the brake pedal to begin to apply the brakes. Before the TSB it would take an inch or so of pedal movement to begin to apply the brakes.

    I am sure it will take some miles to wear the pads in a little.
     
  16. tumbleweed

    tumbleweed Senior Member

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    As long as we are discussing brakes I though it might be helpful to mention that TireRack now stocks pads for our cars. They have both OEM replacement pads and ceramic pads. Might be less expensive than the dealer's parts department if you have to pay for them yourself. They also have rear rotors but no front rotors listed yet.

    Brakes for 2010 Toyota Prius V
     
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  17. El Dobro

    El Dobro A Member

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    But do you have to go through the brake system dog and pony show to change the rears?
     
  18. The Critic

    The Critic Resident Critic

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    I have noticed the same issue as you, so you are not alone. I usually averaged 46-47 before the rear pad swap and I am now down to 45.

    MB860 ?
     
  19. The Critic

    The Critic Resident Critic

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    Luscious Garage, one of the leading hybrid shops, quoted me 1hr labor ($120) plus the cost of brake fluid to perform a flush on my 2011. My selling dealer quoted $99 but I doubt the technicians there are familiar with brake fluid flushes on the Prius.

    MB860 ?
     
  20. Mark57

    Mark57 2021 Tesla Model 3 LR AWD

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    Don't forget, winter formulation gas is here now. My mpg has dropped as of my last tank and it is noticeably harder to get it higher just due to the gas change. It happens nation wide in late October. It's guaranteed to drop your mpg and you "might" be seeing its effects instead of other changes like brakes.