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2002 power steering problem, I'm 300 miles from home. HELP!

Discussion in 'Generation 1 Prius Discussion' started by elendilmir, Jun 4, 2011.

  1. elendilmir

    elendilmir Member

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    On a long trip from home, my 2002 Prius, 130K miles, threw up an error code, followed by a message that said "error corrected". It did this a few more times, every 5 to 15 miles, until the error stuck. The error message indicated a PS error, which I am guessing means Power Steering, as the power steering went out. Turning the car off and restarting fixed it. I did this a few times.

    Weirdly, I found myself thinking about what I was doing differently than I had been, and realized that I had a cooler on the floor of my drivers seat. I moved it to the back seat, and didn't see another fault for the next 100 miles of the trip.

    I am about 300 miles from home. How bad would it be to drive with the stiff steering? I have an appointment at my dealership on Monday, and would rather handle it there. I contacted them about the recall already. Should this be covered under that?
     
  2. elendilmir

    elendilmir Member

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    Another symptom is a vibrating feeling in the steering wheel at about 3 - 4/sec. I understand that one problem has been that the torque sensors have been flaking out and causing an oscillation. Would this be what the oscillation feels like?

    Any help is appreciated. I'm hoping that the car keeps behaving all the way home, but this is driving me crazy. Maybe I'll keep a diary of the trip.
     
  3. Patrick Wong

    Patrick Wong DIY Enthusiast

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    You'll have to decide whether a safety issue exists or not.

    If you can safely maintain control of the car, then no problem. If the vibration that you described below prevents you from safely steering the car then you should stop driving it.

    Yes. You might try rotating the steering wheel from lock to lock a few times, maybe that would temporarily help the torque sensors.
     
  4. badknot

    badknot New Member

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    Toyota just issued a recall on the steering system of the classic.

    Do a search on Prius steering recall for info.
     
  5. badknot

    badknot New Member

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    Toyota recall info below, sorry about your troubles.

    Torrance, Calif., June 1, 2011 – Toyota Motor Sales, USA, Inc. (TMS), today announced that it will conduct a voluntary safety recall involving approximately 52,000 2001 through 2003 Prius vehicles sold in the U.S. to replace the electric power steering pinion shaft attachment nuts. This announcement is for U.S. vehicles included in Toyota Motor Corporation’s global recall of 106,000 vehicles.

    If the steering wheel is repeatedly and strongly turned to the full-lock position, there is a possibility the nuts securing the pinion shaft in the steering gear box assembly may become loose. If the vehicle is continuously operated in this condition, over time, the customer will gradually notice significant increased steering effort when making a left turn.

    Toyota dealers will install improved nuts that secure the pinion shaft at no charge to the vehicle owner. The repair will take approximately 4 hours depending upon the dealer’s work schedule.

    Owner notification letters by first class mail will begin in early July, 2011.

    The separate recall announced by TMS involves 34 Venza AWD and 16 Sienna AWD vehicles to replace an insufficiently heat treated front right-hand driveshaft. All of these vehicles are recently produced 2011 model year. Only 38 are expected to have an insufficiently heat-treated driveshaft.

    Due to insufficient heat treatment, there is a possibility that the front right-hand driveshaft may break. If this occurs, engine power will not be transmitted to the wheels and the vehicle will coast to a stop.

    No other Toyota or Lexus vehicles are involved in these recalls and the driveshaft recall only involves vehicles in the U.S. and Canada.

    Owner notification letters by first class mail will begin in mid June, 2011.

    Detailed information and answers to questions are available to customers at www(dot)toyota(dot)com/recall]Toyota Recall Information ? 2009-2011 Toyota Recall List[/url] and the Toyota Customer Experience Center at 1-800-331-4331.

    ####

    Contact(s):MEDIA CONTACTS:
    Lexus Vehicle Safety and Quality Communications
    Brian R. Lyons (310) 468-2552
    John Hanson (310) 468-4718

    Toyota Motor Sales, USA, Inc. Media Line (310) 468-5297


    Tags:
    safety/recall toyota prius venza sienna
     
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  6. gippah

    gippah New Member

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    Isn't the Prius drive-by-wire? If so, how can the power steering go out?
     
  7. Patrick Wong

    Patrick Wong DIY Enthusiast

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    The Prius steering system has an electric motor that provides steering assistance. The steering gear is a traditional rack & pinion design, hence the steering will operate if the car is IG-OFF.
     
  8. elendilmir

    elendilmir Member

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    Interesting. When the steering was flaking, it just felt very, very stiff, but workable. Since I'm going to be on the same interstate for nearly the entire trip (don't need to stop for gas, owing for my Prius' great milage) it should be OK to make it to my home dealership, where I have an appointment. I'll write up the journey when it's over and done with. Should make a great read.

    So the Prius is NOT drive by wire? If that's the case, I should just have a very miserable, but uneventful ride home.

    Thanks one and all for the help.
     
  9. Patrick Wong

    Patrick Wong DIY Enthusiast

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    Let's define "drive by wire". This means that there is no mechanical link between the input device that the driver touches, and the item which is being controlled.

    The accelerator pedal is drive by wire because the accelerator pedal has no mechanical linkage to the throttle plate. The pedal assembly contains a couple of sensors which detect pedal position. The sensors are connected to the engine ECU. The hybrid vehicle ECU and engine ECU determine how much power should be developed by the engine, and the engine ECU provides a signal to the throttle motor to open the throttle an appropriate amount.

    The brake pedal is partly drive by wire because under light to moderate braking, the pedal motion is monitored by the skid control ECU and hybrid vehicle ECU and the HV ECU determines how much regen braking should be developed by MG2. The skid control ECU controls the brake actuator which provides hydraulic force to the brake wheel cylinders as required for friction braking to supplement regen braking.

    Under an emergency stop situation where friction braking is employed then a direct hydraulic fluid path exists between the brake master cylinder and the brake wheel cylinders.

    The steering wheel has a direct mechanical connection to the rack and pinion steering gear which controls front wheel steering. Power assist is provided by an electric motor based upon input from torque sensors (within the Classic steering gear or on the 2G steering shaft). Hence this system is not drive by wire.
     
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  10. elendilmir

    elendilmir Member

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    You just lowered my blood pressure by a big chunk. This is going to be some kind of drive.
     
  11. tochatihu

    tochatihu Senior Member

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    Highway driving in this mode is not difficult at all. Parallel parking and other low-speed maneuvers will give your arms a workout. If you haven't the arm strength, it should certainly be considered a safety issue at low speeds.

    The new quoted recall certainly adds some context for those of us who previously recommended reducing the electric-assist steering systems by turning the steering lock to lock. And not in a good way.
     
  12. elendilmir

    elendilmir Member

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    Well, I'm home. The problem didn't kick in until I hit about 350 miles. I lost power steering, which inconvenienced me, but I got the car to the dealership. They quoted me a small fortune to get it fixed with new parts and dealership labor, $3500 total. I found a good remanufactured rack, and will be having it done at a mechanics shop instead. More to follow, surely.
     
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  13. ChapmanF

    ChapmanF Senior Member

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    Although a lot of lock-to-lock action might loosen the pinion nut, fortunately there is no need at all to turn lock-to-lock just to improve the sensor signals. They are torque sensors, not position sensors, and you can put them through their full range of travel simply by putting enough force on the steering wheel in both directions while the wheels on the ground stay pretty much stationary. Easier on the tires too.

    You can do this just by parking on hard pavement with the key in, steering unlocked, but ignition off, and turning the wheel left and right as hard as you can without really moving the front wheels. Ignition has to be off for this or the car will assist you and you won't be putting full force on the torque sensors.

    If you want to be sure you're applying enough force to work the sensors over their full range, just drop the glove box for access to the EMPS ECU, unplug the motor connection so it can't assist you, hang a voltmeter on the sensor plug, and then do the same exercise with the ignition on, making sure you put enough force back and forth on the steering wheel to repeatedly hit 0.5 and 4.5 volts. That's the full sensor range. (Once you have the feel for how much force that is, you won't have to bother with the voltmeter next time.)

    All done without really pivoting the front wheels at all, much less lock-to-lock.

    -Chap
     
  14. bobofky

    bobofky Member

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    The power steering on my 2001 Prius quit months ago. I am driving it just like I drove cars in the days before power steering. On the highway I hardlly knotice the difference. Parking and low speed steering are more difficult, but not much different that the 1942 Chevrolet that I used to drive.
     
  15. elendilmir

    elendilmir Member

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    It looks like there is a recall under way for steering issues. You might want to check into it. At the least they will be covering some remedial work, at best they might comp you for repairs made previously.