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Door Panel Leather Inserts

Discussion in 'Gen 3 Prius Accessories and Modifications' started by xenonrider, Apr 1, 2011.

  1. xenonrider

    xenonrider Junior Member

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    Bought some material to change out the cloth door panel inserts. Looking at the back of the panel, I see the plastic rivets and they look pretty easy to drill out with a drill bit.

    My question is... how do you reattach the insert on to the door panel once the rivets are gone? Most of the rivets are pretty short, so I don't think screws would work.

    For guys that have done this, what did you use? Tips/pictures would be GREATLY appreciated.
     
  2. mainemanx

    mainemanx Member

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    Yes, xenonrider! Please show us how--I just ordered a set of Clazzio's with extra material. This is all I've found so far:

    Replaced door panel fabric with perforated leather to match Clazzio seat covers - Toyota Yaris Forums - Ultimate Yaris Enthusiast Site
     
  3. danvee

    danvee Blizzard Brigadier

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    Nice catch Mainemanx!

    I'd been in contact with Robin at Priushoods (eBay) who had been working for some time on a set of door panels, but finally gave up on it when they couldn't do it to their satisfaction.:(
    They do, however, do a leather center armrest cover that looks very good.

    Speaking of Clazzios: has anyone heard any more on the PC group buy? :cool:
     
  4. danvee

    danvee Blizzard Brigadier

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    It appears that the trick is to use the smallest drill bit that will release the rivet, and then use a soldering iron or something of the kind to "mushroom" the pieces back into place.

    Another option is to drill deeper and use some self tapping screws (I'd find some stainless ones) to resecure.

    Otherwise, there are a number of adhesives that could be used, such as Permatex 84115 PermaPoxy 5 minute Plastic Weld.

    That should do the job...:)
     
  5. rrolff

    rrolff Prius Surgeon

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    I watched a company do this on my car (while putting in Katzkins). Seems to be quite the project. It was not a 10 minute deal (and they are very experienced). They did not glue them back - I believe it was rivets - but I could be mistaken....
     
  6. xenonrider

    xenonrider Junior Member

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    after you drill out the plastic rivets, the leftover plastic stalks are very short (i think 1/4" to 1/8"). Not really sure if there are screws that'll be short enough and still hold the panel in tightly. and the stalks would be too short to try and "mushroom" them again.

    with epoxy, wonder how it would hold up over time?

    as with rivets, how??? i think you would have to drill off the old rivets completely to put in the new rivets. Plus, the new rivets would have to be pressed in from both sides if they are metal.

    rrolff... can you do us a HUGE favor and pop off your door and take a picture for us?
     
  7. SlowTurd

    SlowTurd I LIKE PRIUS'S

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    short pop rivets?


    [​IMG]
     
  8. danvee

    danvee Blizzard Brigadier

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    Yep, most hardware stores have small self tappers that would suffice. Check out ACE...

    It's an epoxy specifically designed for plastics and resins, so I'd be pretty confident.

    Not my suggestion. I'm not too sure how they'd work.

    If the original pins are still long enough, melting them with a soldering iron is a valid choice.:D

    Another idea might be an appropriately-sized push nut or tinnerman type of fastener that might capture the original pin....:suspicious:
     
  9. mainemanx

    mainemanx Member

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    For anyone installing--or even considering installing--Clazzio's, searching on the Yaris and Scion sites turns up several good DIY threads. For example, here's one with detailed photos and useful advice:

    Clazzio Seat Cover DIY Install - Yaris
     
  10. priusartstudio

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  11. mainemanx

    mainemanx Member

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    Along with the covers, from:

    Bean Garage - Clazzio Stock

    At the time it was $23/square meter.

    P.S. Bean is in Jax FL, but I believe they were drop-shipped from Torrance, CA.
     
  12. priusartstudio

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    Thanks mainemanx! BTW, did you install your door panel insert?



     
  13. mainemanx

    mainemanx Member

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    Door panel inserts? Ha! I've yet to even install the Clazzios themselves. In fact, it was all I could do yesterday to replace the horns...
     
  14. xs650

    xs650 Senior Member

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    A minor point, the $23/m^2 price is for vinyl, not leather.
     
  15. mainemanx

    mainemanx Member

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    Ahhhh... maybe I could have gotten real leather if I had looked. Padded and perforated would probably have been more luxurious. My theory was the vinyl, if nothing else, was spare material.

    Edit: Not to mention, the OP is referring to leather.
     
  16. xs650

    xs650 Senior Member

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    I got perforated vinyl for my Katzkin door panels and got hosed worse than that on price. That's not a bad price for small amounts of perforated vinyl.

    I glued mine on on over the stock fabric door panel, it feels pretty good because the fabric underneath gives it a little extra padding. Katzkin's instructions say to glue it on over the door panel fabric.

    The Katzkins came stock with un-perforated vinyl for the doors.
     
  17. mainemanx

    mainemanx Member

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    Was it a picture of your installation that I once saw but now can't find? And did you disassemble the panels?

    P.S. Finally, does xs650 refer to a cross between a piano company and a Brit vertical twin?
     
  18. GoldPianoGarden

    GoldPianoGarden Bling Meister

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    After all the trouble this is sounding like it entails, the $364 that my dealership said they'd charge to do it on all 4 doors doesn't sound so bad now!

    Bean Garage appears to be close to me here where I live, and I'm in Jax frequently, so I wonder if they install, also, as another alternative?..... hmmmm
     
  19. xs650

    xs650 Senior Member

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    I haven't put up any installation pictures yet, I hope to by the end of next week.

    Yes, the xs650 refers to the Brit like twin the didn't leak that was made by a Japanese piano company. Actually the engine appears to have been based on some obscure German twin who's name escapes me right now. The engine was OHC, unit construction, horizontally split crankcase, didn't leak and had reliable electrics so it had nothing in common with Brit twins of the era other than being a vertical twin.:cool:

    I think that's not a completely outrageous price if they guarantee their work for the life of the door panel. There are lot of ways to screw the job up and replacement door panels are expensive.