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Yeah! My traction battery finally died!

Discussion in 'Gen 2 Prius Main Forum' started by dgw, Feb 17, 2011.

  1. dgw

    dgw New Member

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    I bet most people don't get all excited when a major component fails, but this has been a long time coming and it's great to finally have a resolution. I suspected as much 4 years ago when my mileage started going down and the battery state of charge started to swing ever faster between fully green and nearly discharged. Surprisingly it took 60k miles and 4 or 5 years to get to the point where the battery slipped below the computer's minimum and it decided the battery had packed it in.

    Anyway the red triangle of doom popped up at 111K miles, which is what I was waiting for, as the dealer said they couldn't do anything until there was a code to work with. Don't know if anybody else is seeing these symptoms. The dealer said replacing the battery was a very rare occurrence for them (Toyota Marin - they have sold alot of Priuses). Maybe that's a standard line they give to placate the skeptical public.

    Hopefully my mileage will return to where it was 5 years ago.
     
  2. Patrick Wong

    Patrick Wong DIY Enthusiast

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    My guess is that the 2G traction battery ECU might be more forgiving of individual battery module SOC differences, compared to Classic. Glad to hear that you will finally get a new battery on Toyota's dime.

    The traction battery failed under warranty and was replaced on both my 2001 Prius and 2006 HiHy. In both cases the failure happened "overnight".
     
  3. Mendel Leisk

    Mendel Leisk EGR Fanatic

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    I'd wager the programming is very reluctant to throw that code...

    Sounds a lot like Honda: many Civic hybrid owners in similar circumstances.
     
  4. bisco

    bisco cookie crumbler

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    i don't see anything about warranty coverage, did i miss it? is toyota paying? what have been your yearly mpg averages?
     
  5. F8L

    F8L Protecting Habitat & AG Lands

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    Or maybe it really is a rare occurrence. Especially when considering how many Prius have been sold worldwide.
     
  6. Patrick Wong

    Patrick Wong DIY Enthusiast

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    OP is in CA so I assume his car is subject to the CA 2G traction battery warranty: 10 years / 150K miles.
     
  7. dgw

    dgw New Member

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    It was covered under the CA warranty, which is 10 years, 150K. Sadly, the hybrid system computer was indicating that it was failing and that wasn't under warranty, for some reason it's only 80K coverage. So that was a $925 hit.

    Yearly averages, I gave up a long time ago b/c I couldn't get 50mpg anymore. But last month I kept track of the mpg on a Sacramento soccer excursion (about 90 miles each way). In the old days I got 58mpg there and back. On the latest one I got 42, so big difference, although of course, there are many other variables.
     
  8. bisco

    bisco cookie crumbler

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    thanks, that's interesting. i was just thinking of the thread by brookside who is having similar long term mpg reduction issues, although i think he's down to about 25 mpg's. wondering if his battery has been deterioraing although he only has 45,000 miles on his 07.
     
  9. dgw

    dgw New Member

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    I took a look at that thread but there was too much bickering for me to figure out what was going on. Sounds like he's way worse off than me. My experience was that when my car was under load (climbing hills usually) the mpg's took a huge hit. Freeway driving at moderate speeds had much lesser effect on fuel consumption. So it probably depends on his driving situation, but it sounds like he has more going on there.

    The service advisor rattled off a bunch of numbers from my battery's test results very quickly and I didn't get a copy of the data, but my battery was at 29% of ? (don't know the units or parameter) and only 2 cells were over 14 volts (? again don't know the units, I assumed it was volts). The cutoff is 14.5, with new battery cells in the 15 - 16 range, according to the advisor. There was people waiting, so I didn't press the issue, mostly I was just thrilled to have a new battery, I guess.
     
  10. bisco

    bisco cookie crumbler

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    i think with your mileage, you did pretty well, even having to pay for the ecu. it's interesting how the battery quality keeps dropping but has to get really bad before it throws a code. if it's that rare (and it seems to be, based on complaints here) you would think they would be willing to replace them before they get that bad.
     
  11. uart

    uart Senior Member

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    Hi dwg. It would be really cool if you could update this thread to indicate how your MPG fairs with the new battery, once you've had a chance to drive it for a while. :D
     
  12. dgw

    dgw New Member

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    I will. So far it's less than stellar, in the mid to high 40's, but the weather is pretty atrocious here the last couple of days. I think there is a break-in/adaptation period, so it may be a couple of weeks before the consumption settles. Certainly the SOC is much more stable.

    I put Michelin Energy Savers on last month and new tires put a pretty good hit on the mpg, but these seem to have less impact than any other tire I have tried. I have high hopes for their consumption performance.
     
  13. powphilprius

    powphilprius Elshawno~

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    Every time I think my traction battery is getting weak I'll get a 52 or higher mpg on a road trip. Town is still 42 to 46, always short trips. 98,000 miles.
     
  14. SW03ES

    SW03ES Senior Member

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    I have to admit...I've been one of those people that have poo-poo'ed the concerns over battery failure...but I am getting a little concerned about ours...been a run of failures lately...
     
  15. pEEf

    pEEf Engineer - EV nut

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    I'm *highly* suspicious of the dealer's claim of the HV ECU needing replacement. Because you paid for it you are entitled to get the old parts, did you?

    If so, I'll be happy to test the ECU for you and provide you with a professional opinion.

    If not, I'd go to the dealer and demand the return of the ECU.
     
  16. Flying White Dutchman

    Flying White Dutchman Senior Member

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    battery ECU is there onlty for the battery and so part of the HSD...? so dont get it wy its not warrantyed under that some thing

    yes me to :(
    i think driving a lot over a few years 100k+ is better then driving 60k over 5 years of so for the battery life.
    the car sitting stil on your driveway is maybe more damaging dan driving a lot of miles.

    yes i also dont get the dealer HV ecu claim
    and with a failty battery you dont need a new ECU..... or is this new ecu also better?

    110.000miles WOW thats 178637.184 KM and the waranty over here is 150.000km or 8 years.( gen 2 the gen 3 is only 5 years and also lower milages of i am correct )
     
  17. Patrick Wong

    Patrick Wong DIY Enthusiast

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    The hybrid vehicle ECU is covered under the 8 year / 100K mile hybrid system warranty. Is it possible that the ECU in question was the engine ECU, which would be covered under the powertrain warranty (5 year / 60K miles) and emissions warranty (80K miles)?
     
  18. pEEf

    pEEf Engineer - EV nut

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    Patrick brings up a good point, both the Battery ECU and the HV ECU should be considered part of the Hybrid system, and thus covered.

    In either case, even with the Engine ECU (ECM), failures are extremely rare so I would want a second opinion before shelling out that kind of cash.
     
  19. hill

    hill High Fiber Member

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    Oh - I can just HEAR the dealer now . . . "um, er, well since you didn't ask for it right then & there . . . um we already disposed of it ... hea hea". I wonder how long they're obligated to hang onto broken stuff. It's not like they can claim there's a core charge.
    :eek:hwell:
     
  20. pEEf

    pEEf Engineer - EV nut

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    The other trick is they take a line cord with 2 bare wires and start touching the terminals. (at least that's my theory) I've seen damage like this to an ECU that the customer demanded back after a similarly questionable repair.

    The damage would not have been explainable any other way, and in multiple places the pins were actually vaporized surrounded by black on the connector. Had this somehow inexplicably happened in the car, they would have had to replace the harness as well!

    Everyone: If a dealer EVER tries to bilk you for an ECU, get a second opinion, and always ask for your original parts! At the very least you have a spare next time they try to con you. (provided they don't blow it up as I described!)