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Battery Life or Cycles on PHEV?

Discussion in 'Gen 1 Prius Plug-in 2012-2015' started by GrumpyCabbie, Oct 22, 2010.

  1. GrumpyCabbie

    GrumpyCabbie Senior Member

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    I know it's a few years off yet, but I am thinking that the PHEV would be worth considering for me to buy, what with the cost of petrol going ever upwards.

    One thing that concerns me is what is the 'life' of the plug in battery? I was considering charging the vehicle twice a day - once overnight and then once during my lunch break half way through my shift. I must work about 300 days a year and the above usage equates to 600 deep charges a year or 3000 over the cars five year lifespan.

    Will the lithium ion battery in the PHEV be able to cope with this sort of hard cycling? The lunch break charge during the day wouldn't be a full charge, so would that have a negative effect on the batteries if done daily?

    Just curious.
     
  2. TheForce

    TheForce Stop War! Lets Rave! Make Love!

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    In theory if your doing 100% charge/discharge cycles you would have say 70% capacity left after 3000 cycles. Charge cycles have been tested but no one knows the shelf life of the lithium batteries yet since they are still new.
     
  3. GrumpyCabbie

    GrumpyCabbie Senior Member

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    When you say 70% capacity left, do you mean the car would only go 10 miles instead of 14 on a full charge or do you mean I'd only have used 30% of the batteries life and still would have a long way to go?
     
  4. usbseawolf2000

    usbseawolf2000 HSD PhD

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    It would only go 10 miles instead of 14.

    The Sanyo/Pansonic battery that Tesla will be using, is good for 3,000 to 5,000 deep cycles. The prototype PHV Prius uses about 67% (lets call it PHV cycle) for every time you drain it (14 miles). That's not very deep. I should be able to get at least 6,000 PHV cycles.

    PHV Prius does not use laptop cells like Tesla but rather prismatic cells. It should be more reliable than the cylindrical cells.
     
  5. TheForce

    TheForce Stop War! Lets Rave! Make Love!

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    If Toyota is only using 67% of the SOC then in theory you would have 14 mile range for the life of the car but the total energy storage of the battery would drop to 80-70% after 3000-5000 cycles. Only when the actual battery capacity is less than the usable SOC range will you see a decrease in EV miles. I would expect by then the car would throw some codes.
     
  6. GrumpyCabbie

    GrumpyCabbie Senior Member

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    So would I get codes when the SOC fell down or to 10 miles or would the car just continue to run, only with reduced mileage on EV.
     
  7. usbseawolf2000

    usbseawolf2000 HSD PhD

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    I don't think the car will throw some code. I think it will continue to function with lower range.

    The code should throw only for unusual / unexpected issues, such as voltage of a cell is dangerously low.
     
  8. austingreen

    austingreen Senior Member

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    Until we know the battery chemistry toyota will use, we won't know how charging will affect it. IMHO there is no way they will just put the same batteries in the production car.

    For Lithium batteries in general time spent undercharged or overcharged and sitting in heat are the main killers. FWIW toyota tends to be conservative so charging the batteries twice a day will keep them in the healthy range. Will you have less battery life than someone charging once a day, sure, but it won't go linearly with cycles. If the battery is designed for 10 years once a day charging, it will probably do 8 years twice a day charging. But note again, I don't know what battery toyota will eventually put in the car.

    I would hope toyota would throw a code if the charged capacity went too low. I don't even know what capacity our prius batteries are warranted for. So its likely no code so toyota avoids some warranty work.
     
  9. GrumpyCabbie

    GrumpyCabbie Senior Member

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    Cheers for the above - very helpful.

    So the EV battery sounds like it should last the distance and the petrol engine should last the 5 years too as with a mileage of 170k miles the engine will actually be only 128k miles as 8400 miles a year or 42,000 miles over 5 years will be covered on EV.

    I think here in the UK the Prius PHEV sounds an ideal taxi - much reduced fuel costs (electricity much cheaper) and much reduced wear and tear on the ICE. And if the battery will last the cycles as above, then I should be able to run the car upto 200k or maybe 250k miles. :rockon:
     
  10. TheForce

    TheForce Stop War! Lets Rave! Make Love!

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    Actually the cycle life is pretty linear according to what Jack Rickard posted on the subject. Of course the cell was LiFePO4 from CALB.
    EVTV.ME: Life in LiFePo4 - Cycle Life and Attenuation Data

    Scroll down a bit and you will see the graphs. The batteries were only tested to 500 cycles so its kind of hard to determine what happens after that but if you follow the line it pretty straight.
     
  11. austingreen

    austingreen Senior Member

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    Hi Force,

    You can't tell anything from that test. The phv prius vehicle will have a much gentler charging cycle. You can not tell the difference with aging at all, and the aging effect is significant. 10 years daily will cause more battery degredation in all lithium chemistries that I know of than 5 years twice a day. Increasing the cycles is much easier than making the battery last more years.
     
  12. SageBrush

    SageBrush Senior Member

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    You would have to do the arithmetic, but how about two LEAFS ? Run each one about 80 miles a day.
     
  13. GrumpyCabbie

    GrumpyCabbie Senior Member

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    The Leaf would never work - range anxiety. That's why the plug in hybrid (or the Volt/Ampera is it had 5 seats) is ideal. I have the benefit of the rediced costs of the EV but the backup of the traditional hybrid should I get a longer run.

    I just hope they reduce the size of the PHEV batteries from the test models out there at the moment so I don't lose any boot/trunk space compared to now.
     
  14. SageBrush

    SageBrush Senior Member

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    Did I guess wrong that your driving radius is fairly circumscribed ?
     
  15. GrumpyCabbie

    GrumpyCabbie Senior Member

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    Mostly but with the occasional run out of town or out of area, but often enough (and worthwhile enough financially) for me not to ignore.
     
  16. SageBrush

    SageBrush Senior Member

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    I think it would be fascinating to model a 2 LEAF taxi setup vs other alternatives for your driving because of the high cost of fuel. Do you or your company keep detailed trip data ?

    It would easy though to exclude the idea if ideal conditions were still a money loser: Assume 100 EV miles a day, 365 days a year. How much petrol money would be saved a year ?
     
  17. GrumpyCabbie

    GrumpyCabbie Senior Member

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    I had thought about it for my next car in 18-24 months time but I just don't think it would work or have the flexibility, which is why I am considering the plug in Prius.

    I can give you my figures to work from though. An average day for me works out at 120 miles. Some days I cover 80 miles, others 280. This is over a 10 hour day with an hour lunch break. Petrol is presently £1.16 a litre or £4.41 a US gallon ($7.00) and diesel (which most taxi drivers here use) is £1.21 a litre, £4.60 a US gallon ($7.30). So far I have averaged 49.2 UK mpg and spent about £3,700 on fuel.

    My electricity company charge £0.15 a kwh and it's about £0.17 a kwh on a 100% renewable tariff. There are cheap rate tariffs for overnight use but you end up paying more for the day so I personally wouldn't bother. Mains voltage is at 220v and most houses have adequate supply for high amps for electric cookers, electric cars etc so no problems installing a high amp 220v plug on my garage.

    The proposed price for the Nissan Leaf here, after government subsidy is about £25,000 inc all taxes ($39,670). The Plug In Prius is expected to be about the same.

    So, can a cab company or a privateer make it pay with a Nissan Leaf? How do you propose working this? Have two Leafs fully charged and ready to go? When it's time for my lunch break or I'm getting close to 75 miles I swap the cars over? That could work but the expense of buying two cars would more than wipe out the petrol costs. (More importantly there's double the insurance costs!)

    I personally like the idea of either the Prius Plug In or, dare I say it, the Volt/Ampera if it had had 5 seats. The Plug In Prius only has a 14 mile EV range but plug it in on my lunch break and I get another 14 miles or so, or a total of 28 a day. Times this by 300 working days a year and I save 8,400 miles of petrol at 49 mpg. I provisionally work this out to be about £700 a year saving or £3,500 over the vehicle life of 5 years. But then I have the extra electricity costs to bear.

    Despite the high cost of fuel here I still don't think it's financially viable to run even the Prius plug in, but it could probably be viable for increased custom and reduced emissions and also just the fun of having one. Now if I can get the town council to install a plug in point or two at selected parking bays for free use I might be onto a winner?
     
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  18. sub3marathonman

    sub3marathonman Active Member

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    Now THAT is what I really hate too. You're one person. You can only drive one car at a time. Why can't the person be insured instead? If they want to recalculate rates based on the safety of the car, which would be logical, they could do it with the least safe car you drive. Then you could insure each car separately based more on the actual miles driven. The way it is now, you're paying double for your insurance as the driver with two cars, triple with three, etc.

    Then there is the additional license tax for each vehicle, which ultimately forced me to give up my Honda Rebel 250 motorcycle. Even the little Rebel couldn't compete with the Prius, especially now that it has the Hymotion kit installed.

    And for GrumpyCabbie, I would think the Hymotion kit would be even better than the plug-in Prius. You can get it now, you've already got the Prius too. I would think if necessary it can be switched to another Prius, but that would be some work. The range is more like 20 miles electric rather than 14 with the Plug-In Prius. Also, one trick is that you can, if you know you're going further than the electric range, get the car into the super-efficient gasoline mode and still see over 99.9 mpg for probably 40 miles or so, although I can't give an exact figure. It is virtually impossible to get to that mode in a regular Prius, and the Plug-In Prius won't allow that either, so instead you'll go 14 miles on no gasoline and say 26 miles at 50 mpg, or about 77 mpg, instead of potentially getting 99.9 mpg or more for the entire 40 mile trip. If you're just going low-speed city driving, you can potentially stay in EV mode the entire 20 miles with the Hymotion kit too. Otherwise the engine just comes on for a slight time, and with proper driving you can switch back to electric mode, although I'm not sure if the engine is still somehow still running but not showing up on the display.
     
  19. usbseawolf2000

    usbseawolf2000 HSD PhD

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    I don't think PHV or EV make sense for taxi. Taxi operates almost the entire day (multiple shifts). Charging time = down time = money loss.

    Isn't there also a licensing fee or medallion cost for taxi? Two Leaf would require twice that startup cost since I don't think it can transfer from one car to another.

    Well, there is an exception. Project Better Place's swappable battery EV has been testing in Japan with the taxis.
     
  20. coach81

    coach81 Active Member

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    Nice thread.. good ideas expressed.