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Multiple qs: Aux Battery, ECU control, LED assembly

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by odub, Sep 8, 2010.

  1. odub

    odub Junior Member

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    Long time reader, first time writer with a 2004 Prius, ~120,000 miles.

    A few days ago, I was driving on the freeway and then...
    1) The air conditioning shut off - not the fan but rather, the cold air. I thought this was strange and then 10 seconds later...
    2) A high-pitched beep sounded followed by...
    3) An array of warning lights on both the HUD and GPS display lit up.

    I pulled over. Turned the car off. Waited. Turned it back on, no warning lights. Began driving again...

    The cold air never came back and more troublingly, this time, when the warning lights and beep came back, my car engine died and (IIRC), the brakes lost assisted power (though I was able to slow the car down gradually through inertia and pushing hard on the brakes did seem to work).

    From the sound of it, I thought it might be an inverter coolant pump failure but when I took into the dealer today, they came back with the following recommendations.

    1) Needs a new aux battery ($219)
    2) Needs a replacement for the ECU skid control system ($1763!!!)
    3) Needs a new LED tail light assembly ($441)
    4) Throttle bottle/intake manifold cleaning ($219)

    Suffice to say...I was a little taken aback. For the moment, let's put aside #4. It may very well need it but I'm assuming a dirty throttle bottle isn't what caused my car to shut down on the freeway.

    I've heard that a low aux battery can create other problems but it's not likely to create a phantom ECU system malfunction warning/error code, right? If the dealer says "this needs to be replaced," should I take their word for it? (BTW, the $1763 is parts + 3 hours of labor).

    Likewise, from what I've read in the forums, the tail assembly is pretty darn expensive but there's not really a cheaper alternative, correct?

    Appreciate any insight or advice. I'm willing to eat the cost here but given that I've kept the car on regular maintainence schedules, I'm just surprised that #1,3 and 4 hadn't come up before.

    Thanks.
     
  2. Patrick Wong

    Patrick Wong DIY Enthusiast

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    What DTC was logged by your car? That will show whether #2 is required or not. Given your driveability symptoms, I agree that a failed inverter coolant pump seems likely.

    I can believe that #1 is required assuming that the 12V battery is original equipment, just because your car is six years old. If the DC/DC converter in the inverter shut down due to overheating, the car will depend upon the 12V battery to provide power to the electrical systems, which includes the braking system. Your battery apparently was not up to the challenge which is why you lost braking power.

    <By the way, your story provides an excellent example of why the Prius needs to have a 12V battery in top condition. A marginal battery will let you down in an emergency situation.>

    You can easily verify the failure of #3 yourself, and if it is bad then you can either buy the part from one of the Toyota dealers that offer a 25% discount from MSRP or buy a salvage part - if you can DIY install.

    Regarding #4, at your car's odometer reading a throttle body cleaning would not be out of line, but that would not have caused your car's symptoms. You can buy a spray can of throttle body cleaner for $10 and DIY, there are posts on this forum regarding that activity.
     
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  3. odub

    odub Junior Member

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    Hi Patrick:

    I didn't get the DTC - the issue re: the faulty skid control ECU was reported to me by the Toyota service rep. I'm assuming that DTC was what the car kicked up and also assuming the mechanics are operating in good faith (and I have no reason to assume they're not). I just wanted to make sure that such an error code wouldn't be accidentally caused by a deficient battery. I'm still experiencing a bit of sticker shock over the cost of replacement. $1763 is no joke.

    Is this something that's even remotely DIY-able? Or, at the very least, would it make sense to try to find a used part?

    Thanks for the feedback on the other items. At the very least, I'll have the aux battery replaced by the dealer since I wouldn't really save that much DIYing it. I'll wait on the tail lamp to confirm myself and I can probably have my mechanic replace it. Same goes with the throttle body/intake manifold cleaning.
     
  4. Patrick Wong

    Patrick Wong DIY Enthusiast

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    MSRP of the 12V battery is $139, so if you call around you may find a better price.

    I again question whether your symptoms would be caused by either a bad 12V battery or a skid control ECU. Without the DTC there's no way to answer the question.

    In any event, the skid control ECU could be replaced DIY as a salvage part, recommend you download repair manual info at techinfo.toyota.com if you are interested. That ECU is located near the steering wheel column.
     
  5. odub

    odub Junior Member

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    Actually, I just double-checked the invoice they faxed me at the error code listed was C1300. Seems to correspond to an ABS/ECU problem? I'm assuming that's not something that would get accidentally generated?

    Assuming the ECU would need replacement, is it kosher to ask the dealer for the specific part number for a DIY repair?

    As for the battery - I've already paid a $100 diagnostic fee that can be applied towards repair and since the battery probably does need replacement, makes more sense to just apply that credit towards the battery. In the future though, I'll look into a more DIY solution.

    Thanks again.
     
  6. Patrick Wong

    Patrick Wong DIY Enthusiast

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    DTC C1300 "Malfunction in ECU" is logged by the skid control ECU and refers to that unit.

    It is reasonable for you to have the 12V battery replaced by the dealer. Then let's see if the car will run and the braking system work. If it does, I suggest that you take it and check the inverter coolant pump to see if it is running (I've posted a few times on how to check its proper operating condition.)

    If the pump is not running then its replacement is obvious. If the pump is running then I think you should drive the car to see whether DTC C1300 reappears. I don't recall a prior report of this code.

    Actually, skid control ECU replacement is not DIY because it will be necessary to initialize the linear solenoid valve and calibration. So, you'll probably have to rely upon dealer service for that. However it would be reasonable to wait for a repeat occurrence of that code before spending $1.8K on the repair. Also you might be able to call around to see if you can get a lower price at a different dealer.

    Or you could buy a salvage part, install it, then tow the car to the dealer to have this initialization and calibration service performed. Regarding the part number, you can consult toyodiy.com which is an on-line parts catalog, or else inspect the ECU currently installed in your car.
     
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  7. odub

    odub Junior Member

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    Thanks again - very sage suggestions.
     
  8. dogfriend

    dogfriend Human - Animal Hybrid

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    I agree with Patrick, replace the 12V battery, then see if the DTC C1300 reappears before agreeing to the ECU replacement.
     
  9. andyprius

    andyprius Senior Member

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    Like all of us, you are interested in saving money, so follow Pat's suggestions to the letter.
     
  10. odub

    odub Junior Member

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    Update: We got the car back on Friday after only having the aux battery replaced. We only did city driving - about 30 miles or so - and no other warning lights were present.

    Then I took it onto the freeway. After about 10-15 miles, the lights came back. They were:
    Red triangle w/ exclamation point, the check engine, the brake light next to it, and the VSC light, plus the hybrid engine warning icon on the GPS display (red car + exclamation point). This time (unlike last time), there was no loss of AC nor did the engine shut itself down.

    I pulled over, put the car in P and turned it off. Waited and restarted. This time, the red triangle/exclamation light, check engine light, and hybrid engine icon both came on and stayed on, no other warning lights.

    My intended course of action would be to have the ECU board replaced at this point unless advised otherwise?
     
  11. Patrick Wong

    Patrick Wong DIY Enthusiast

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    1. Have you checked the inverter coolant pump to see if it is working? If not, please do that now:

    - Make the car IG-ON where all instrument panel warning lights are on and the car is not READY. (From IG-OFF, press the POWER button 2x without depressing the brake pedal.)

    - Open the hood and look for the inverter coolant pump behind the driver's side headlight assembly. Listen for the sound of it running, which sounds like an aquarium pump. Also look at the inverter coolant reservoir and see if you can see turbulence in the fluid (open the cap and look inside if needed.)

    2. If the pump is not working, then replace it.

    3. If the pump is working, then pls find out what DTC has been logged, and if it still is C1300, then decide whether you wish to obtain a salvage part from a salvage yard, or a new part from the Toyota dealer.
     
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  12. odub

    odub Junior Member

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    Patrick: Funny,I was just looking up directions to check when you replied.

    I followed your directions: car was "on" but not in "Ready" mode, all warning lights lit.
    No sound of pump. Popped open the coolant tank, definitely no activity.

    Questions:

    1) Can an inverter pump failure register as C1300 error? Or vice versa: could a low aux battery or ECU board failure have caused the inverter pump to fail?

    2) If the inverter pump had indeed failed, why didn't Toyota's mechanics notice this during their inspection? (It's not that I don't trust your assessment, I just want to understand how these kinds of diagnoses are supposed to happen and how they would get overlooked).
     
  13. dogfriend

    dogfriend Human - Animal Hybrid

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    No, but a bad 12v battery could possibly cause an invalid C1300, or some other spurious DTC. The low 12v battery or a bad Skid Control ECU would not cause an inverter pump failure. The inverter pump failure is relatively common failure on higher mileage Gen 2s.


    Some mechanics are not very familiar with the Prius, and some mechanics just follow the DTC without thinking about what other failures might induce a DTC.

    Definitely get the inverter pump fixed.
     
  14. Patrick Wong

    Patrick Wong DIY Enthusiast

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    +1
     
  15. odub

    odub Junior Member

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    9-13 update: I took the car back to a different mechanic, one who specializes in Priuses (owns a 2005 himself) and he ran a diagnostic test that came back with...(drum roll please)

    ...a problem related to the inverter coolant pump. Based on Patrick's advice above, the pump didn't seem to be working and the diagnostic test confirmed it.

    Was the ECU skid control ever actually experiencing problems? I guess we'll wait and find out.
     
  16. Patrick Wong

    Patrick Wong DIY Enthusiast

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    Thanks for the update. Failure of the skid control ECU is quite rare, so I think you'll be good to go after the inverter coolant pump is replaced. Nevertheless, if C1300 reappears you now know how to handle it.
     
  17. odub

    odub Junior Member

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    9/21 update: Coolant pump replaced, drove the car about 70 miles roundtrip today, no issues (so far). Mechanic told me when he called to order the replacement pump, they told him it was on backorder - just confirms how often these things break on this generation of Priuses it seems.

    As it turns out, the brake lights are notably dim but interestingly, both sides are equally dim which seems rather unlikely. Mechanic will take a look at it later this week. In the meantime, any suggestions on what to check for besides the actual LED bulbs themselves? Possibly electrical system issue? The center brake lights work fine; it's the two on the side that are dim.
     
  18. Patrick Wong

    Patrick Wong DIY Enthusiast

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    If you have a digital multimeter, then you could make the Prius READY, have a helper depress the brake pedal or place a large weight so that it will hold the pedal down, find the wires providing 12V to the brake LEDs and measure the voltage to ground. Then compare to the voltage provided to the center brake light. All measurements should be ~13.8V.
     
  19. jlm11579

    jlm11579 Junior Member

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    I have no answer for you other than to say that I have the identical problem. Center light OK but left and right either dim, not working at all, or, one side is working OK. Erratic. You may already know you can't replace the LED's alone; you have to replace the entire tail assembly. Dealer quoted me $230 at the parts department today. Aftermarket versions are much cheaper ($88). Dropping it off at the dealer tomorrow to have them look at it. I asked the service guy if he's noted other Prius' coming in with the same problem but he was not offering anything. I get the feeling this happens more often than he was admitting.
     
  20. vertex

    vertex Active Member

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    I have commented on this before. The Prius brake lights are poorly designed. The LEDs are put in parallel and series with 1 series resistor. If 1 LED in 1 string fails, the current goes up in the other strings, and they then fail quicker. You can purchase tail lights from Toyota online for about $170. When I checked nearly 2 years ago, there were no after market tail lamps. $88 sounds like a good price for them. There is only 1 ground wire for all the bulbs in the assembly, so if the other bulbs work, then the failure is definetly in the tail light assembly. Changing the taillights is an easy DIY project. You just a screw driver and a socket wrench.