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Voltage drop question

Discussion in 'Gen 2 Prius Technical Discussion' started by F8L, Feb 12, 2010.

  1. F8L

    F8L Protecting Habitat & AG Lands

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    Last week my battery (9mo old Optima yellow top) died for some odd reason. I attribute the draining to my subwoofer amplifier going out but who knows. I jump started the car and drove it back and forth to work (26 miles) total then left it in ready mode for approx. 4hrs.

    The next day the car wouldn't start again so I jumped it and drove to the nearest automotive store and purchased a jumper box. I then drove to work and left the car in ready mode for another 6hrs. For the rest of this week the car started just fine.

    I noticed that my voltage according to ScanGauge is started reading between 13.8-14.0 Volts. It used to read 14.4 steady and I do not remember ever seeing it fluctuate. Now it is fluctuating constantly. Furthermore, today while driving I watched the voltage go from 14.0V to 13.4v instantly then it stayed between 13.2 and 13.4 the rest of the way home. When I parked the car the voltage went back to 14.0v.

    Anyone have any ideas on why my voltage is now fluctuating and no longer a constant 14.4v?
     
  2. TheForce

    TheForce Stop War! Lets Rave! Make Love!

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    What is your battery voltage when the car has been setting for a few hours? I dont think the voltage matters when the car is turned on because what your seeing is the charge voltage. I think mine stays around 13.4v when the car is on. I dont think I noticed it fluctuate while driving but I will try to watch it on my way to work tomorrow.
     
  3. F8L

    F8L Protecting Habitat & AG Lands

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    I'm going to check that tonight after it has sat for at least 6hrs. Last time I check (a few days ago) it was at 12.4 and dropped to 11.9-12.0 with the headlights on.

    My concern is that it has always been at 14.2v-14.2v since I've owned a Scangauge. It never dropped low like it is now.
     
  4. richard schumacher

    richard schumacher shortbus driver

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    If the ON voltage is fluctuating there may be a problem with the 12V regulator, or an intermittant short. I'd start by disconnecting all aftermarket stuff (for example, the amp) and see whether the fluctuations go away.
     
  5. F8L

    F8L Protecting Habitat & AG Lands

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    That is what I was thinking. I disconnected the amps, both of them, right away to rule that out. I turned the stereo off completely and have been driving like that for a week. I would unplug the SG2 but I can't watch the voltage then. Those are the only aftermarket devices I have hooked up.

    Going out to test voltage in ACC mode right now since the car has been sitting awhile.

    *edit*

    Tonight after the car has been sitting for 5.5hrs:

    One Power button click voltage = 12.1v
    ACC mode voltage = 11.9v
    ACC with headlights on voltage = 11.4v
    Read Mode voltage = 14.1v
     
  6. Patrick Wong

    Patrick Wong DIY Enthusiast

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    The battery voltage seems quite low. You've charged the battery for 10 hours plus your commute time, but that may not be sufficient charging time.

    1. If you have access to a battery charger, I'd suggest that you disconnect the battery from the car and charge the battery.

    2. Do you have access to a digital multimeter? If yes, then I'd suggest that you measure voltage at the battery terminals when the car is IG-OFF and after several hours have elapsed to dissipate surface charge. Then measure voltage when the car is READY.

    3. The DC/DC converter is supposed to maintain voltage on the 12VDC bus at ~13.8VDC when the Prius is READY. There is a voltage sense line connected to the battery's positive terminal via a 5A fuse. If the DC/DC converter senses that the 12V battery is unusually discharged then it can adjust the voltage to some extent.

    4. Have you been noticing these wide voltage fluctuations even with your aftermarket stereo equipment disconnected?

    5. Sometimes a voltage fluctuation is due to a loose connection which introduces a varying level of resistance into the circuit. Have you checked the battery terminal connections to ensure that they are tight? On the negative side you need to check the terminal connection at the battery as well as the connection to the body.
     
  7. F8L

    F8L Protecting Habitat & AG Lands

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    I knew you were going to say that. I hate removing the battery. :p

    I don't have access to a meter

    Yes and that is what threw me off. I have tested my voltage in the past while playing the loudest music I could find and the voltage never dropped below 14.0v it generally stayed rock solid at 14.4v. So now that the amplifiers are completely disconnected I am seeing wide swings in voltage which is odd.

    The first thing I checked was the battery connections as well at the where the battery grounds. I have no corrosion and the terminals are tight. I do share that ground with one amplifier (the non-broken one) and I have not removed that ground because I would lose ground to the battery as well and did not want to reset everything. Do you think that could be a problem even though the amplifier has the 12v cable removed?
     
  8. F8L

    F8L Protecting Habitat & AG Lands

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    I removed the battery and put it on a charger. At the 2amp charge rate the battery showed in the red, i.e. needs charging. Then after 2 minutes the charge indicator showed in the green then as I sat and watched it, the charged indicator dropped to 100% charge instantly. :confused:
     
  9. TheForce

    TheForce Stop War! Lets Rave! Make Love!

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    Well I watched my voltage on my way to work today it it stayed at 13.4v. Only a few times did it changed to 13.3v or 13.5v and only for a second.

    My battery is normally drained most of the time since it does not get a good charge. It sits at about 11.5v at rest most of the time.

    I would say as long as your not getting any error codes and your battery is OK you should not worry about it. The voltage is still within acceptable range.
     
  10. freo-1

    freo-1 New Member

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    That behavior does not sound right. You may want to contact the manufacturer's customer service department and explain your issue to them.
     
  11. Patrick Wong

    Patrick Wong DIY Enthusiast

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    I agree. Either the charger or the battery is not working properly.

    Assuming that the charger is working, then a discharged battery (in otherwise good condition) should take substantial time to charge. That demonstrates that it has lots of capacity. Maybe the battery has prematurely failed?

    Regarding the negative battery cable connection to the body, I recall that jayman reported corrosion at that point so his practice is to periodically remove the hardware, clean the corrosion, lubricate, and then reassemble. I haven't noticed a problem with my 2004 in that area.
     
  12. vertex

    vertex Active Member

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    Sounds like the battery has developed a high impedance. A charged battery with no load should be 12.6 volts. I suspect your battery has prematurely failed.
     
  13. OptimaJim

    OptimaJim Member

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    Hi F8L, I’m sorry to hear you’re having trouble and I’d like to help. If your battery has been discharged to the point where it needs a jump, it’s a good idea to fully recharge the battery with a battery charger as soon as possible. I realize this isn’t always practical, but relying on an alternator to recharge a deeply-discharged battery can lead to a cycle of dead batteries and jump-starts until either the battery or alternator fails.

    The voltage your ScanGauge gives you when your vehicle is running is the output of your alternator and should read between approximately 13.7 and 14.7 volts when your vehicle is running (TheForce, you may want to have your alternator checked).

    If you have checked your grounds and they look solid, you might want to check for a high “key-off†load. A typical key-off load is about 25 milliamps and you may need to wait up to 15 minutes for some of the computers in your vehicle to go into sleep mode.

    We have videos on YouTube that offer tips on proper battery charging as well as techniques for testing for current draw and how to determine if your battery needs replacing. Unfortunately, I'm not allowed to post those links, but our YouTube account is "OptimaBatteries."

    Please keep us posted on your findings!

    Jim McIlvaine
    eCare Manager, OPTIMA Batteries, Inc.
     
  14. F8L

    F8L Protecting Habitat & AG Lands

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    Jim,

    Thank you for the information. :) I've used Optima batteries in my race cars and we used them at the stereo shop I worked at and we have always had great success with them.

    In my case it seems rather odd that the voltage which charging will fluctuate so much, especially after being rock solid for almost a year.

    I've disconnected all aftermarket electrical devices, put the battery on the charger at a 2amp charge rate and I still see the same voltage fluctuations but at least it's holding a charge from day to day. Not sure what would happen if it were to sit for a few days though.

    As a side note, the Prius does not have an alternator. It uses the inverter and hybrid battery pack to charge the 12v battery. :)

    My next question will be what can I do about it? I've never had a battery go out prematurely so I'm not sure how the prorate warranty works. :confused: I purchased it through eLearnaid.com and was very happy with their service.
     
  15. OptimaJim

    OptimaJim Member

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    F8L - There are 3 simple tests that will give a good indication of the health of your battery.

    1) Does the battery charge to a good voltage? When new, a YellowTop will charge to about 13.2v, if charged using a an appropriate (deep cycle) battery charger. If charged using a regular automotive battery charger it would probably be 12.8v. In most cars, it wouldn't be unusual for this to be as low as 12.6v. Although this isn't applicable in your specific situation, if any battery is discharged below 10.5 volts, many standard battery chargers will not be able to recharge the battery. We have a video on YouTube (OptimaBatteries) that explains a parallel charging technique for charging these deeply-discharged batteries with a standard charger, although I am currently not allowed to post links on this board.

    2) After charging, does the battery hold voltage properly? Right after your drive your car, or charge your battery, the voltage you read will be of the surface charge, and will not be of the true voltage of the battery. If you wait 24-48 hours, the surface charge will dissipate, and you will measure the true voltage of the battery (see above). If you were to leave your battery disconnected for another day, week, even a month, the voltage should not be significantly different (maybe 0.1-0.2v less). An Optima battery has a lower self discharge rate than most other batteries.

    3) After charging, does the battery deliver power how it should? If your battery has passed tests 1 & 2 above, take it to almost any auto parts store or battery specialist, and ask that they do a load test. This test isn't something that really can be done any other way, but fortunately, most places will perform this test for free. It is critical that the battery has been charged properly before doing a load test. If you have a battery that is too weak to start your car, and an auto parts store gives you a charge and test result in a few minutes, the test result is suspect.

    If there is a problem with your battery, please call your original retailer for warranty service. He will be able to walk you through the process for getting the battery back to him and processing your warranty transaction. If you have any other questions, please don't hesitate to ask!

    Jim McIlvaine
    eCare Manager, OPTIMA Batteries, Inc.